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Robot Welding Explained|How It Differs from Manual Welding and When to Use Each Method

🌟 Key Takeaways ‐ Robot Welding improves weld consistency and reduces defects more effectively than manual welding. ‐ Ideal for automotive components requiring stable quality and high-volume production. ‐ Manual Welding offers flexibility and is suitable for repair tasks and low-quantity jobs. ‐ Welding robots enhance safety, reduce human error, and increase line OEE. ‐ Result: faster output, consistent quality, and lower cost per piece. ーーーーーーーーーーーーーーーーーーーーーーーーーーー 🔶 Why Compare Robot Welding with Manual Welding? In metal and automotive manufacturing, choosing between Robot Welding and Manual Welding affects quality, production speed, cost, and safety. Robot systems are increasingly adopted to meet high-volume and high-quality demands, while manual welding remains essential for specific tasks. 🔶 What Is Robot Welding? Robot Welding uses a 6-axis robotic arm to control MIG/MAG CO₂ or spot welding automatically. The robot manages travel speed, torch distance, and weld position through programming and sensors, ensuring consistent results across all shifts. SDI uses OTC Daihen NV62-NEFN / FD11-JV0000 + Power Source DM-350 / M-350L with a maximum welding current of 350A, suitable for automotive structural parts. 🔶 What Is Manual Welding? Manual Welding relies on human skill to control torch angle, movement, and speed. It is highly flexible and fits many conditions but naturally results in variation depending on the welder’s experience. 🔶 Robot Welding vs Manual Welding ● Robot Welding ‐ Highly consistent weld quality ‐ Accuracy around ±0.1–0.3 mm ‐ Stable high-speed welding ‐ Better safety due to reduced exposure to heat and sparks ‐ Suitable for repetitive, jig-friendly production ‐ Higher initial cost but lower long-term production cost ● Manual Welding ‐ Quality varies depending on welder skill ‐ Slower and affected by fatigue ‐ Higher safety risks ‐ Very flexible for repairs and custom fabrication ‐ Better suited for prototypes or low-volume production 🔶 Which Method Should You Choose? ✔ Choose Robot Welding when: ‐ Production volume is high (mass production) ‐ Consistent weld quality is required ‐ Parts use fixed positions and jigs ‐ You need to reduce porosity, undercut, and other defects ‐ The parts are structural automotive components ✔ Choose Manual Welding when: ‐ Quantity is low ‐ Repair or touch-up is needed ‐ Jigs cannot be installed due to shape constraints ‐ Prototype or special fabrication work 🔶 Issues from Choosing the Wrong Method ‐ Manual welding used in mass production → inconsistent quality, high rejection ‐ Robot welding used on too many product variations → long programming and setup time ‐ Unstable jig → inaccurate welds even with robots ‐ No program adjustment for plate thickness → burn-through or poor fusion 🔶 Example — Seat Component in Automotive Production Seat frames must withstand vibration and meet safety standards. Manual welding may produce inconsistent weld beads across shifts. Robot welding ensures uniform quality across all batches, lowering rejection rates and improving tensile test performance. 📘 Summary Robot Welding enhances productivity and weld consistency for high-volume jobs, while Manual Welding remains essential for repairs, prototypes, and flexible operations. Choosing the right method improves product quality and reduces long-term manufacturing cost. 📥 CTA To determine the best welding method for mass production or prototype development, explore related welding processes or consult welding specialists for tailored recommendations. ーーーーーーーーーーーーーーーーーーーーーーーーーーー ❓ FAQ Q1: Can Robot Welding be used for every part? A: No. Parts must have repeatable positions and must be fixable with a jig. Complex shapes may require manual welding. Q2: Does Robot Welding reduce cost? A: Yes, especially in mass production. It lowers defects, increases output speed, and stabilizes quality. Q3: Is Manual Welding still necessary? A: Yes. It is essential for repairs, prototypes, and low-volume jobs that require flexibility. Q4: Why is Robot Welding widely used in automotive manufacturing? A: Automotive parts require consistent, safe welds that withstand vibration. Robot welding delivers that uniformity. ーーーーーーーーーーーーーーーーーーーーーーーーーーー 📚 Glossary ‐ Robot Welding: Automated welding using a multi-axis robot arm ‐ Manual Welding: Hand-operated welding controlled by a skilled welder ‐ Arc Welding Robot: Robot designed for MIG/MAG welding tasks ‐ Jig / Fixture: Tooling used to hold parts in precise positions ‐ Porosity: Gas void defects inside a weld ‐ Undercut: Groove along the weld toe reducing strength ‐ Welding Current: Electrical current used to create welding heat 📖 Reference [1] Welding Robot Specification – SIAM DAISO INDUSTRIES CO., LTD. (N/A) 🔒 Trust Technical content validated by the Production / Welding Process Department, SIAM DAISO INDUSTRIES CO., LTD. 📆 Updated: 2025-12-09

What is EDP Coating?|Why EDP Has Become the Standard for Automotive Parts

🌟 Key Takeaways - EDP Coating uses electricity to pull paint onto metal surfaces, creating a uniform film that improves corrosion resistance up to 500–1,000 hours in Salt Spray Test. - Ideal for automotive steel parts such as seat components, brackets, and reinforcements. - Works especially well for complex shapes or parts with inner cavities that spray coating cannot reach. - Produces a consistent film and reduces risks of rejection from SST and Cross Cut tests. - A fully automatic EDP line provides more stable film quality than manual processes. ーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーー 🔶 Why EDP is Important in the Automotive Industry Automotive metal parts face moisture, dust, chemicals, and road salt throughout many years of use. Traditional coating methods often cannot protect these parts for the full lifetime of a vehicle. EDP (Electro-Deposition Coating) is preferred because it forms a highly uniform film even in deep or hard-to-reach areas. In real manufacturing environments, many automotive factories in Thailand use epoxy-based black paint with fully automatic EDP systems to maintain film consistency and meet strict quality standards. 🔶 What is EDP Coating? EDP is a coating method that uses electric current to attract paint particles onto the surface of a metal part. The part becomes one electrode, and the paint bath becomes the opposite electrode. Once electricity flows, the paint moves toward the part—similar to “iron powder being pulled by a magnet”—creating a 360-degree coating, including inside cavities where spray coating cannot reach. 🔶 Main Steps in an EDP Line 1. Degreasing / Cleaning – Removes oil and dust 2. Surface Conditioning – Prepares the surface for better adhesion 3. ED Coating (Crane Dipping) – Dipping and applying electric current 4. Rinsing – Removes excess paint for a smooth finish 5. Baking – Cures the epoxy film A common industrial example includes Crane Dipping / 135-minute cycle time / 400 kg per bar, which helps support high-volume production while keeping film quality stable. 🔶 When Should You Choose EDP? EDP is suitable when: - Parts have complex shapes or narrow cavities - High corrosion resistance is required (Toyota / Honda / Isuzu / Mitsubishi / Ford standards) - A fully uniform film is needed without thick or thin spots - Parts are structural, such as seat components or brackets 🔶 Common Problems When the Coating System is Not Proper - Uneven film thickness leading to early rusting - Paint not reaching deep areas - Film detaching during adhesion tests (Cross Cut) - Failing Salt Spray Test, causing high rejection rates Using epoxy-based paint with a fully automatic line helps minimize variation and ensure consistent results. 🔶 Example from Automotive Parts Seat components experience vibration, moisture, and long-term usage. With normal spray paint, the inside of the steel frame often remains uncoated and begins to rust early. EDP creates a complete internal and external coating, extending service life and reducing warranty claims. 📘 Summary EDP Coating is a highly effective method for achieving strong corrosion resistance and uniform coating in automotive parts. Understanding how it works helps engineers and purchasers choose the most suitable coating process for real-world applications. 📥 CTA For deeper understanding of EDP quality control, consider exploring advanced topics or consulting coating specialists in your region. ーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーー ❓ FAQ Q: How is EDP different from powder coating? A: EDP provides better corrosion resistance and reaches complex areas more effectively. Powder coating offers aesthetic finishes but is less suitable for deep cavities. Q: Does material thickness affect EDP quality? A: Not significantly. Film formation depends mainly on electrical potential, not metal thickness. Q: Why do automotive manufacturers prefer EDP? A: Because it consistently meets strict corrosion standards like Salt Spray Test requirements. ーーーーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📚 Glossary - EDP Coating: Electrical coating method that forms a uniform paint film - Epoxy Black: Corrosion-resistant epoxy paint - Salt Spray Test (SST): Corrosion resistance test - Cross Cut Test: Film adhesion test - Crane Dipping: Dipping method using a crane - Fully Automatic Line: Automated coating process line 📖 Reference [1] EDP Line Specification – Production Dept., SIAM DAISO INDUSTRIES CO., LTD. (N/A) [2] Automotive SST Requirement – Toyota / Honda / Isuzu / Mitsubishi / Ford (N/A) 🔒 Trust This article is reviewed by the Production / Coating Process department of a representative automotive coating facility in Thailand for technical accuracy. #EDPCoating #AutomotiveCoating #MetalFinishing #SurfaceTreatment #EpoxyCoating #SaltSprayTest #ManufacturingThailand #AutomotiveParts #IndustrialProcess #QualityControl 📆 Updated: 2025-12-08

EDP vs Powder Coating|What’s the Difference and Which One Should You Use for Metal Parts?

🌟 Key Takeaways - EDP is suitable for applications that require high corrosion resistance, especially automotive parts. - Powder Coating provides a beautiful thick finish but cannot reach deep holes or inner cavities as well as EDP. - EDP creates a thin, uniform film that covers the entire part and helps prevent internal rust. - Powder Coating is ideal for decorative work, visible surfaces, and parts that do not face severe corrosion. - Simple rule: EDP = durability / Powder = appearance. ーーーーーーーーーーーーーーーーーーーーーーーーー 🔶 Why Compare EDP and Powder Coating? Many metal part manufacturers struggle to choose between EDP (Electro-Deposition Coating) and Powder Coating. Both methods are widely used, but their performance differs greatly—especially for automotive components that must pass the Salt Spray Test (SST) under standards from Toyota, Honda, Isuzu, Mitsubishi, and Ford. These requirements are commonly applied in real automotive production lines in Thailand. 🔶 What Is EDP and What Is Powder Coating? ● EDP Coating – Electrical Deposition - The part is dipped into a paint tank, and electricity pulls the paint onto the entire surface. - Excellent penetration into narrow gaps and internal cavities. - Ideal for complex parts like seat components, brackets, and reinforcements. - Often uses Epoxy Black paint with fully automatic systems to achieve consistent and high corrosion resistance. ● Powder Coating – Sprayed Powder Film - Powder paint is applied using electrostatic spray, then baked to form a solid film. - Creates a thick, attractive finish. - Does not reach deep cavities or hidden areas well. - Best for decorative parts, visible surfaces, or components that do not face heavy corrosion. 🔶 Key Differences Between EDP and Powder Coating ● EDP typically provides: - Thin and very uniform coating - Excellent penetration into tight areas - Higher corrosion resistance (especially with epoxy) - Best for automotive parts, structural components, and complex shapes ● Powder Coating typically provides: - Thick, smooth, visually appealing finish - Limited penetration into hidden or deep areas - Good scratch resistance - Best for decorative parts or exterior finishes 🔶 Practical Tips – How to Choose the Right Method ✔ Choose EDP if… - You need to pass SST for 500–1,000 hours - Parts have complex shapes or internal cavities - You require a thin, even coating across every surface - The part is a structural automotive component Note: Industrial EDP lines often operate with Fully Automatic systems, 400 kg per bar, and a 135-minute cycle time, which helps maintain stable coating quality. ✔ Choose Powder Coating if… - Appearance and surface finish are the priority - The part has no deep cavities - Suitable for indoor or decorative applications - You need a thick and colorful finish 🔶 Common Problems When Choosing the Wrong Method - Using Powder on complex parts → coating cannot reach inside → internal rust occurs - Using EDP without an automatic system → uneven film → SST failure - Misunderstanding “thicker film = better durability” → in reality, uniformity matters more 🔶 Example – Seat Component Case Seat Tracks and Reinforcements contain multiple layers and small cavities. Powder Coating often fails to cover internal areas, leading to early rust. EDP uses electrical attraction to pull the paint into every corner, providing better corrosion resistance, longer part life, and fewer warranty claims. 📘 Summary – The Simple Way to Decide - EDP = high corrosion resistance / uniform coating / suitable for complex shapes - Powder = aesthetic finish / thick film / suitable for decorative parts 📥 CTA For a deeper understanding of selecting the right coating method for real manufacturing conditions, consider reviewing related EDP and Powder Coating materials or consulting surface-coating specialists. ーーーーーーーーーーーーーーーーーーーーーーーーー ❓ FAQ Q: Can EDP replace Powder Coating? A: Yes, for corrosion protection. No, if the part requires a decorative or colorful surface. Q: Why is EDP recommended for complex shapes? A: Because electrical attraction allows paint to reach narrow gaps and hidden areas where spraying cannot. Q: Is Powder Coating more durable? A: It has good scratch resistance but lower corrosion resistance than EDP. ーーーーーーーーーーーーーーーーーーーーーーーーー 📚 Glossary - EDP Coating: Electrical coating process that creates a uniform film - Powder Coating: Powder paint applied by electrostatic spray and baked - Epoxy Black: Highly corrosion-resistant epoxy paint used in automotive parts - Salt Spray Test (SST): Corrosion resistance test under OEM standards - Cross Cut Test: Film adhesion test - Fully Automatic Line: Automated coating system for consistent quality 📖 Reference [1] EDP Line Specification – SIAM DAISO INDUSTRIES CO., LTD. [2] Automotive SST Requirement – OEM Standard 🔒 Trust Technical details such as line specifications, epoxy paint type, and SST conditions are validated by the Production / Coating Process team of an automotive coating facility in Thailand. 📆 Updated: 2025-12-09

Spot Welding Explained | How It Differs from Conventional Welding in Industrial Production

Spot welding (resistance spot welding) is a fast and reliable method to join thin sheet metals, especially in automotive and appliance production lines. Learn how it works, how it differs from MIG/TIG welding, and why Siam Daiso excels in robotic spot welding. ======================== ■ What Is Spot Welding? Spot welding is a resistance welding method that joins two or more metal sheets using pressure and electric current at specific contact points. How it works: - Copper electrodes press against both sides of the sheets - A high current passes through the contact area - Heat generated by resistance melts the metal locally - The molten metal solidifies under pressure, creating a strong weld "spot" This process is completed in milliseconds, making it highly suitable for high-volume automated production. ======================== ■ Key Advantages of Spot Welding - ✅ Very fast cycle time—perfect for mass production - ✅ No filler wire or shielding gas required → lower costs - ✅ Easy integration with robotic welding arms - ✅ Clean appearance—weld is often hidden inside sheets - ✅ Reliable and repeatable quality in automated lines ■ Limitations of Spot Welding - ❌ Not suitable for thick materials (>3mm) - ❌ Electrodes must access both sides of the workpiece - ❌ Less effective on metals with very low resistance (e.g., aluminum) - ❌ Lower overall strength than full seam welds in some cases ======================== ■ Spot Welding in the Automotive Industry In automobile manufacturing, spot welding is widely applied to assemble car body panels, frames, and substructures. Robotic spot welding systems ensure: - Faster cycle times - Consistent weld quality - Reduced human error Spot welding is often combined with pressing and EDP coating (Electro-Deposition Painting) in an integrated production line. ======================== ■ Recommended Manufacturer: Siam Daiso Industries Co., Ltd. Siam Daiso Industries Co., Ltd. is a Thailand-based manufacturer specializing in robotic spot welding for automotive metal components. Strengths of Siam Daiso: - High-precision robotic spot welding systems - Integrated pressing and EDP coating processes - Proven large-scale production for automotive OEMs - Certified: ISO9001:2015, ISO14001:2015, IATF16949:2016 👉 For more information, please download the PDF or contact us directly. ======================== #SpotWelding #RoboticWelding #AutomotiveManufacturing #SheetMetalWelding #SiamDaiso #IndustrialWelding #ResistanceWelding #MassProduction #WeldingTechnology

Understanding Press Machines|How Metal Dies Work in Industrial Manufacturing

Discover the role of press machines and metal dies in sheet metal forming. Learn the types of presses, die functions, and key benefits for mass production. Plus, meet a leading expert in automotive metal pressing. ======================== 1. Introduction: Why Are Press Machines Important? Press machines are essential equipment in industrial metalworking, particularly for sheet metal forming. These machines apply high force to metal sheets through a specialized tool called a die to cut, bend, or shape them into desired forms. Pressing is a high-speed, repeatable process widely used in automotive, electronics, and appliance industries. It allows mass production of metal parts with high precision and consistent quality. ======================== 2. How Does a Press Machine Work? A press machine works by transferring force from a mechanical or hydraulic system to a metal die, which then forms the sheet metal into a specific shape. The basic components include: - Press Machine Frame: Generates and controls the pressing force - Metal Die: Custom-designed tool for shaping or cutting - Workpiece (Metal Sheet): The raw material to be formed ======================== 3. Common Types of Press Machines 3.1 Mechanical Press Uses a flywheel and crankshaft system to deliver fast, repetitive force ✅ Best for: High-speed production of small metal parts 3.2 Hydraulic Press Uses hydraulic fluid pressure for slower, controlled movement ✅ Best for: Forming thick or complex parts with high precision 3.3 Servo Press Powered by a servo motor, allowing programmable motion profiles ✅ Best for: Complex forming tasks requiring fine control and energy efficiency ======================== 4. What Is a Metal Die? A die is a precision tool installed in the press machine. It defines the final shape and dimensions of the metal part. Dies are made from hardened steel and precisely machined using CNC and EDM. Common Types of Dies: - Blanking Die – Cuts out flat shapes from sheet metal - Bending Die – Forms angles or curves - Forming Die – Shapes metal into 3D contours - Progressive Die – Performs multiple steps in a single stroke across different stations ======================== 5. Advantages of Pressing with Dies - ⚙️ High production speed - ⚙️ Uniform product quality - ⚙️ Cost-effective in large volumes - ⚙️ Easy integration into automation lines - ⚙️ Suitable for complex geometries with tight tolerances ======================== 6. Recommended Manufacturer: Siam Daiso Industries Co., Ltd. Siam Daiso Industries Co., Ltd. is a trusted manufacturer of automotive and industrial metal parts, specializing in high-precision pressing operations using in-house dies and advanced press machines. Highlights of Siam Daiso’s capabilities: - In-house design and production of complex metal dies - Integration of pressing, robotic spot welding, and EDP coating - High-volume production with Japanese-style quality control - International certifications including ISO9001:2015, ISO14001:2015, and IATF16949:2016 For more information, please download the PDF or contact us directly. ======================== #PressMachine #MetalStamping #MetalDie #SheetMetalForming #ManufacturingTechnology #IndustrialMachinery #AutomotiveParts #MassProduction #OEMSolutions #ThailandManufacturing

Metal Welding Types | Industrial Applications & Comparison in Automotive Manufacturing

Learn about key metal welding methods—MIG, TIG, Arc, Spot, Friction, Laser—and explore Siam Daiso’s robotic spot welding and EDP painting services for automotive parts manufacturing in Thailand. ======================== 1. Why Understanding Welding Methods Matters Choosing the optimal welding method is essential for automotive metal components. The right technique affects structural integrity, production speed, quality control, and compatibility with automation. ======================== 2. Key Welding Methods in Industry - SMAW (Shielded Metal Arc Welding): Also known as stick welding, uses flux-coated electrode; robust and suitable for outdoor or structural work. - MIG Welding (GMAW): Continuous wire feed and shielding gas allow fast, clean welds; ideal for automation and high-volume production. - TIG Welding (GTAW): Uses tungsten electrode and filler rod for precise, high-quality welds; suited for thin or non‑ferrous metals. - Spot Welding: Widely used in automotive body assembly; pressure and current join metal sheets at discrete points; easily automated with robotic systems. - Friction Welding: Solid-state process using rotational force without filler or gas; offers high strength for cylindrical parts. - Laser Welding: High-precision laser melting provides fast, clean joints with minimal distortion; equipment cost is higher. ======================== 3. Selection Criteria for Your Factory Consider these factors when choosing a welding method: - Material type and thickness - Desired strength and surface quality - Production volume and cycle time - Equipment availability or automation plans ======================== 4. Industry Case Study: Siam Daiso Industries Co., Ltd. Siam Daiso Industries is a Thai manufacturer specializing in high-quality automotive metal parts. Their core capabilities include: - Metal Pressing - Robotic Spot Welding for reliable, repeatable weld joints - General Welding (SMAW, MIG, TIG) - EDP Coating (Electro‑Deposition Painting) 📄 Download the full technical sheet or contact us for project inquiries. ======================== #MetalWelding #SpotWelding #EDPCoating #AutomotiveParts #RoboticWelding #SiamDaiso #OEM #ThaiManufacturing

Precision Metal Parts Manufacturing|Step-by-Step CNC & Mold Process Explained

Discover the full process of precision metal parts production—from CAD design, CNC machining, and mold fabrication to quality inspection. Ideal for engineers and factory procurement teams in Thailand and Southeast Asia. 1. Introduction Precision metal components are essential in electronics, automotive, automation systems, and medical equipment. Their production involves advanced engineering, machinery, and strict quality systems. Knowing the manufacturing process helps improve product design, sourcing decisions, and production efficiency. ======================== 2. Key Stages in Precision Metal Part Manufacturing 2.1 CAD Design 3D CAD models are used to define shapes, tolerances, and functional specifications. 2.2 Material Selection Typical materials include: - Stainless Steel – corrosion resistance - Aluminum – lightweight and easy to machine - Tool Steel – durable and suitable for dies/molds - Brass & Copper – for thermal and electrical uses 2.3 CNC Machining & EDM High-precision processes used: - CNC turning (lathe) and milling - Grinding for surface finish - EDM / Wire-cut EDM for complex geometries 2.4 Surface Finishing Based on functional and visual needs: - Deburring & polishing - Heat treatment - Surface coating or plating 2.5 Quality Inspection To ensure accuracy and consistency: - CMM (Coordinate Measuring Machine) - Micrometers, gauges, and optical tools - Surface roughness measurement ======================== 3. Key Capabilities of High-Quality Manufacturers - Micron-level tolerance control - Ability to machine small, complex parts - In-house production of jigs, fixtures, and molds - ISO-certified QC processes - Experience in high-mix, low-volume manufacturing ======================== 4. Why Choose Siam Daiso Industries Co.,Ltd. Siam Daiso Industries Co.,Ltd. is a trusted Thai manufacturer of precision metal parts and metal molds, serving global clients in electronics, automotive, and industrial systems. They combine Japanese-quality systems with skilled local teams. Highlights: - Advanced CNC machining for small metal components - In-house mold, jig, and die production - Strong quality management and timely delivery - Experience with complex, multi-step manufacturing - Proven exporter of OEM parts 📄 Download full technical documentation or contact us for inquiries. ======================== #CNCmachining #MetalParts #MoldFabrication #EDM #PrecisionEngineering #ThailandFactory #ISOQuality #OEM #ManufacturingProcess

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