MMC Hardmetal (Thailand) Co., Ltd. (A Sales Company of MITSUBISHI MATERIALS)

DXAS Series – TRISTAR High-Performance Exchangeable Head Carbide Drill

🌟 Key Takeaways •DXAS is an exchangeable head carbide drill that greatly lowers cost per hole. •The Two-Screw system ensures high rigidity and precise head clamping. •The Perfect Centering design delivers hole accuracy comparable to solid carbide drills. •The DP6020 coating provides 300–700% longer tool life than conventional grades. •It is ideal for deep holes and P/M/K materials while improving production stability. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Common Drilling Problems in Metalworking Industries Manufacturers using solid carbide drills often face high costs from frequent tool changes, poor hole accuracy, and unstable cutting—especially in hard materials or deep holes like S50C, SCM440, and FC300 reducing productivity and increasing total manufacturing cost. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Main Causes of the Problem Accurate head–body connection is vital for precise holes. Conventional drills often misalign at the head and shank, causing deviation, vibration, and poor roundness. Single-point fastening also fails under high loads, leading to loosening and faster wear. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ The Solution — DXAS: The Next Generation of TRISTAR Drills The DXAS Series is Mitsubishi Materials’ latest exchangeable head carbide drill, evolved from the DVAS Series. It delivers three key advantages: lower drilling cost per hole, higher hole accuracy and consistency, and longer tool life with improved cutting stability. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Technical Highlights of DXAS Series 1. Two-Screw Fastening System The dual-screw design reduces shank deformation and provides stable, uniform clamping. This secure connection maintains rigidity under high cutting loads, allowing continuous drilling without head loosening. 2. Perfect Centering Design The head and body align on a common center axis to minimize hole deviation, delivering solid-carbide-level accuracy and a smooth, consistent hole surface. 3. Advanced Carbide Grade DP6020 (Al-Cr-Si-Ti-N Multi-layer Coating) The multilayer coating provides high hardness, strong wear resistance, and excellent heat resistance, extending tool life by 300–700% and making it ideal for high-speed, long-cycle production. 4. Low Resistance Geometry & XR Point Thinning The special cutting edge lowers cutting resistance and enables stable drilling in soft or uneven materials. It also reduces noise, decreases power consumption, and improves chip evacuation to prevent clogging in deep holes. 5. Internal Coolant Flow System with Variable Helix Flute Coolant is directed to the cutting edge for effective cooling and chip evacuation. The Variable Helix Flute design ensures smooth chip flow and prevents clogging, even in deep holes up to 8× D. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Why Choose MMC Hardmetal (Thailand) MMC Hardmetal (Thailand) provides carbide cutting tools and precision drilling solutions. Our engineers advise on grades, tools, and cutting conditions to help manufacturers cut drilling cost per hole by up to 70%, extend tool life up to 7×, and achieve stable processing with hole accuracy close to solid carbide drills. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📘 Summary The DXAS Series is built for plants needing precise hole drilling, lower cost per hole, and longer tool life. Its new head-clamping system, high-accuracy centering design, and DP6020 coating deliver an efficient, cost-effective solution for industrial drilling. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ❓ FAQ Q1: What materials is DXAS suitable for? It covers P, M, and K groups—steel, stainless steel, and cast iron. Q2: How does the Two-Screw system help? It boosts clamping force, minimizes shank deflection, and prevents the head from loosening under high loads. Q3: How does DXAS reduce cost per hole? Its 300–700% longer tool life and high hole accuracy reduce tool changes and scrap from poor hole quality. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📚 Glossary (Key Terms) Exchangeable Head Drill: A drill with a replaceable head to lower tool costs and reduce maintenance time. Two-Screw System: A dual-screw clamping mechanism that boosts rigidity and minimizes center misalignment. XR Point Thinning: A specialized point design that lowers cutting force and enhances chip control. L/D Ratio: The depth-to-diameter ratio indicating a drill’s deep-hole capability. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📖 Reference Mitsubishi Materials TOOL NEWS B279G – DXAS TRISTAR Series (2025) Internal Cutting Report – DXAS vs Solid Carbide Drill (S50C / SCM440 / FC300) MMC Hardmetal SEA Technical Catalogue ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 🔗 Cluster Internal Link • Basic Knowledge: “Fundamentals of Selecting Carbide Drills for Machining Operations” • Advance Knowledge: “Stabilizing Deep Hole Drilling in Production Lines” ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 🔒 Trust All information has been verified by MMC Hardmetal (Thailand) to ensure technical accuracy. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー #DXAS #TRISTAR #CarbideDrill #ExchangeableHead #HighPrecision #MMCHardmetal #ToolLife #CarbideCuttingTools #MitsubishiMaterials #DrillingTechnology 📆 Updated: 2025-12-08

IMPACT MIRACLE REVOLUTION ｜ Premium Coated Carbide End Mill for Hardened Steel up to 70HRC

🌟 Key Takeaways •IMPACT MIRACLE REVOLUTION end mills ensure stable milling in 55–70HRC steels. •Ultra micro-grain carbide with dual coatings provides over 2× tool life. •Irregular Helix & Pitch reduce vibration and achieve Ra < 0.2 µm finish. •Negative rake edges resist chipping in high-speed, high-load cutting. •The VFR Series covers general to high-efficiency milling. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Challenges in Hard Milling Operations When machining hardened steels such as SKD11 or HAP72 (55–70HRC), rapid tool wear, poor surface finish, and vibration are common issues, resulting in frequent tool changes, increased downtime, and higher production costs. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Root Cause of Tool Wear and Poor Surface Quality High-hardness materials create very high cutting resistance, and general-purpose end mills without heat-resistant or low-friction coatings wear out quickly—especially at high speeds. This results in unstable machining, rough surfaces, and early tool failure. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ The Solution – IMPACT MIRACLE REVOLUTION End Mill Series Mitsubishi Materials has developed the IMPACT MIRACLE REVOLUTION End Mill Series, featuring a newly engineered (Al,Cr,Si)N + (Al,Ti,Si)N coating layer that offers: ・ Excellent oxidation resistance ・ Reduced friction at the cutting edge ・ Outstanding adhesion between coating layers With this revolutionary multilayer coating, tool life is extended more than twice compared to conventional end mills when machining hardened steel in the 60–70HRC range. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Technical Highlights of the IMPACT MIRACLE REVOLUTION Series 1. Ultra Micro-grain Carbide Structure Provides high hardness and sharp cutting edges capable of handling steels above 65HRC without chipping. Ensures excellent strength and cutting stability for continuous machining. 2. Irregular Helix & Irregular Pitch Design This anti-vibration geometry minimizes chatter and cutting noise. Ideal for precision finishing of SKD61 (53HRC) and SKD11 (60HRC), achieving a fine surface roughness of Ra < 0.2 µm during testing. 3. Negative Rake Cutting Edge The negative rake angle increases edge strength, providing excellent resistance to chipping during high-speed and high-load cutting. 4. IMPACT MIRACLE REVOLUTION Coating Technology ・(Al,Cr,Si)N: Provides excellent heat resistance and low friction. ・(Al,Ti,Si)N: Improves adhesion and wear resistance. In HAP72 (67HRC) testing, tool life increased by over 1.5× compared to standard coatings. 5. Wide Range of Models Available (VFR Series) ・VFR2MV / VFR4MV: 2- and 4-flute anti-vibration types for general machining. ・VFRSD / VFRMD / VFRLD: 4–6 flutes for high-efficiency cutting, offered in various flute lengths. ・VFRSDRB / VFRMDRB: Corner-radius types for finishing that require strong edges and smooth surface quality. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ■ Why Choose IMPACT MIRACLE REVOLUTION from MMC Hardmetal MMC Hardmetal (Thailand) specializes in carbide cutting tools for 50–70HRC hardened steel. With expert support on grade selection and cutting conditions, MMC helps customers achieve longer tool life, reduced downtime, and more stable, consistent machining quality. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📘 Summary The IMPACT MIRACLE REVOLUTION Series is designed for high-accuracy, stable hard steel milling, using ultra-micro-grain carbide, vibration-reducing geometry, and advanced coatings to reduce cost per part and improve efficiency. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー ❓ FAQ Q1: What hardness range is it suitable for? A1: Hard steels at 55–70HRC, including SKD11, SKD61, and HAP72. Q2: How much longer is the tool life? A2: Over 2× longer in 60–70HRC steel and over 1.5× longer in HAP72 (67HRC) tests. Q3: What surface finish can be achieved? A3: Roughness of Ra < 0.2 µm on SKD61 and SKD11. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📚 Glossary (Key Terms) (Al,Cr,Si)N Coating: A coating with high oxidation resistance and excellent lubricity. Irregular Helix: A non-uniform helix angle that helps reduce vibration and noise. High Helix Angle (45°): Not explained in the original article. Corner Radius End Mill: An end mill with a corner radius to reduce edge chipping during fine finishing. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 📖 Reference Mitsubishi Materials TOOL NEWS B231G IMPACT MIRACLE REVOLUTION (2025) ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 🔗 Cluster Internal Link • Basic Knowledge: “Fundamentals of Selecting End Mills for Hard Steel Machining” • Advance Knowledge: “Techniques to Improve High-Speed Machining Stability Using Flute Geometry” ーーーーーーーーーーーーーーーーーーーーーーーーーーーー 🔒 Trust All technical information in this article has been verified by Not specified from the Not specified department of MMC Hardmetal (Thailand) to ensure technical accuracy. ーーーーーーーーーーーーーーーーーーーーーーーーーーーー #IMPACTMIRACLE #EndMill #HardenedSteel #VFRSeries #MMCHardmetal #ToolLife #PrecisionMachining #CarbideTool #HighSpeedCutting 📆 Updated: 2025-12-08

iMX Series – Exchangeable Carbide End Mill with Centre Coolant for precision finishing

🌟 Key Takeaways • Centre Coolant Hole design prevents chip clogging and heat buildup. • Carbide-to-Carbide Double Face Contact boosts rigidity by 30%+. • Optimized for precision machining of Inconel 718 and Titanium Alloy. • ZERO-µ Surface lowers cutting resistance and extends tool life 1.5×+. • Well-suited for 5-axis machining with micron-level finishing. _____________________________________ ■ Common Problems in Precision Machining Machining complex curved parts often causes chip clogging and heat buildup, which results in poor surface quality, faster tool wear, and frequent cleaning stoppages—reducing productivity and increasing manufacturing costs. _____________________________________ ■ Root Causes of These Problems Tools without a centre coolant hole struggle to cool and evacuate chips when cutting tough materials like Inconel 718 or Titanium Alloy, leading to heat buildup, surface damage, and shorter tool life. _____________________________________ ■ The Solution: iMX Series – Centre Coolant Hole End Mill MMC Hardmetal developed the iMX Series – Centre Coolant Hole Type, a Carbide-to-Carbide exchangeable head end mill that increases rigidity, reduces vibration, and maintains cutting precision even during long, continuous operations. _____________________________________ ■ Key Features of iMX-C8T / C10T / C12T / C15T-E Series 1. Carbide + Carbide Construction (Double Face Contact System) The cutting head and shank are joined by a dual-contact interface (Taper + End Face), which boosts overall system rigidity by more than 30% compared to conventional end mills. This enhanced strength improves tool stability during heavy-duty and high-precision milling. 2. Centre Coolant Hole Design The centre coolant hole delivers coolant directly to the cutting edge for efficient chip evacuation and temperature control, making it ideal for 5-axis machining with stable cutting and smooth surface finishes. 3. Optimized Geometry – Tapered Flute + Corner Radius The tapered flutes and corner radius geometry ensure uniform, smooth finishes, making the tool ideal for turbine blades, mold and die machining, and micron-level precision finishing. 4. Compatible with ER Collet Holder The iMX Series is compatible with ER collet holders, making it easy to use with automatic lathes and multi-tool turning machines. This allows fast and secure head replacement, reducing downtime and setup time. 5. Advanced Carbide Grades: EP7020 / EP8100 Featuring (Al,Cr)N coating with ZERO-µ Surface Technology, these grades reduce cutting resistance and prevent built-up edge formation, resulting in a longer tool lifespan and improved process reliability. _____________________________________ ■ Why Choose the iMX Series from MMC Hardmetal MMC Hardmetal (Thailand) specializes in exchangeable head carbide end mills tailored for Southeast Asian production needs, providing expert technical support and tool selection. This helps manufacturers reduce cost per part, improve process stability, and extend tool life. _____________________________________ 📘 Summary The iMX Series with Centre Coolant Hole excels in fine machining of difficult materials, reducing chip clogging and heat buildup while extending tool life and achieving micron-level finishes. For more details, contact MMC Hardmetal or refer to the provided documents. ーーーーーーーーーーーーーーーーーーーーーー ❓ FAQ Q1: What problems does the iMX Series help solve? A1: It reduces chip clogging, heat buildup, poor surface finish, and excessive tool wear. Q2: Which materials benefit most from a Centre Coolant Hole design? A2: High-strength materials such as Inconel 718 and Titanium Alloy. Q3: How much tool-life improvement does the iMX12B4HV12012 provide? A3: More than 1.5× compared to standard end mills. ーーーーーーーーーーーーーーーーーーーーーー 📚 Glossary (Key Terms) • Double Face Contact: Dual-surface head–shank interface • Centre Coolant Hole: Central coolant path for cooling and chip removal • Tapered Flute: Tapered groove for improved chip flow • ER Collet: High-precision European tool holding system ーーーーーーーーーーーーーーーーーーーーーー 📖 Reference • Mitsubishi Materials TOOL NEWS B200G • iMX Series Update 2025.10 ーーーーーーーーーーーーーーーーーーーーーー 🔗 Cluster Internal Link • Basic Knowledge: Principles of Coolant Evacuation in Metal Cutting • Advance Knowledge: End Mill Design Concepts for High-Precision 5-Axis Machining ーーーーーーーーーーーーーーーーーーーーーー 🔒 Trust This article is based on original technical data from MMC Hardmetal (Thailand), ensuring accurate and reliable information. ーーーーーーーーーーーーーーーーーーーーーー #iMXSeries #CarbideEndMill #ExchangeableHead #CoolantThrough #HighPrecision #MMCHardmetal #ToolLife #5AxisMachining #Inconel718 #PrecisionMachining 📆 Updated: 2025-02-14

GT Holder 0° and 90° Types｜Shallow External Grooving for Precision Small Parts

Mitsubishi Materials has expanded its GT holder lineup with 0° and 90° types designed for ultra-precise shallow external grooving of small parts like E-rings and O-rings. These holders meet growing demands in precision machining with enhanced rigidity, longer tool life, and compatibility with Swiss-type lathes. With components becoming increasingly miniaturized, demand has risen for machining solutions capable of high precision and excellent surface finishes. Mitsubishi Materials now offers 0° and 90° GT holders ideal for shallow external grooving in small-part machining. ■ Key Features ・ Optimized neck design reduces chatter and enhances rigidity ・ Round shank holders compatible with opposite tool posts for added versatility ・ GTAH/GTBH/GTCH series enable gang tooling setups for Swiss-type automatic lathes ・ Rear clamping system improves efficiency during tool setup ・ Accommodates groove widths from 0.25 mm to 3.0 mm ・ Nano-multilayer PVD coatings (e.g., MS7025) ensure extended tool life and smoother finishes ■ Holder Lineup ・ 0° Holders (GTAH/GTBH/GTCH): Ideal for gang tool post ・ 90° Holders (GTAF / SH-GTAF): Optimized for opposite and back tool post ■ Compatible Materials ・ Proven results on Stainless steel, soft magnetic iron alloys, and aluminum alloys, offering excellent wear resistance and surface quality These new GT holders support both high productivity and precision in industries where micromachining performance is critical. ■ For more information, please contact us via the form below or download the product brochure. #ExternalGrooving #SwissLathe #MicroMachining #ToolHolder #PrecisionMachining #GTSeries #SmallPartsMachining #MitsubishiMaterials #GroovingTools #ShallowGrooving

Turning Inserts FSF/FSF-P｜Reduce Cutting Force, Achieve Precision Surface Finishes, Extend Tool Life

FSF and FSF-P turning inserts help reduce cutting force, ensure precise surface finishes, and significantly extend tool life — ideal for small parts and difficult-to-machine materials. FSF and FSF-P are advanced positive chip breaker inserts specially developed for high-precision external turning of small, complex parts such as medical devices, aerospace components, and stainless steel (SUS304). These inserts minimize burr formation, reduce chip entanglement, and support stable, continuous machining. The FSF-P variant features a polished surface to further reduce built-up edge formation, enhancing cutting stability and minimizing downtime due to insert changes. ■ Key Features ・ Sharp 25° rake angle lowers cutting resistance and enhances surface quality. ・ Multi-stage chip breaker groove effectively manages chips at various cutting depths, reducing chip jamming. ・ Polished surface on FSF-P reduces chip adhesion, ideal for tough materials like stainless steel, titanium, and heat-resistant alloys. ・ High dimensional accuracy minimizes burrs and supports ultra-smooth finishes. ・ Certified as JTA ECO PRODUCT, contributing to environmentally friendly manufacturing. ■ Recommended Applications ・ External turning of stainless steel (e.g., SUS304) and heat-resistant alloys. ・ Production of aerospace and medical components requiring strict surface finish standards. ・ High-precision small diameter bar turning on Swiss-type CNC lathes. ■ Results from Actual Use In actual machining tests with SUS304, the number of workpieces per insert increased from 150 to 750 while maintaining excellent surface finish and greatly reducing burrs and machine downtime. ■ Contact For more details, please contact us or download the technical document from the link below. #TurningInsert #FSF #FSFP #StainlessSteelTurning #LowCuttingForce #PrecisionTurning #SwissTypeLathe #MedicalParts #AerospaceMachining #CNC

Solid Carbide TRISTAR Drill Series DVAS｜ High-precision holes, fewer steps, lower production costs

The Solid Carbide TRISTAR Drill Series DVAS achieves high-precision hole machining comparable to 3-flute drills. It reduces production processes and cutting costs, and extends tool life, increasing stability. Supports diameters from φ3 to 20 mm, ideal for automotive, aerospace, and mold & die industries. DVAS is engineered to deliver exceptional precision and reduce process complexity. With diameters ranging from φ3 to 20 mm, it features new XR point thinning with straight cutting edges, a TRI-Cooling technology, and a new grade DP1120. These innovations enable superior hole quality, minimized workpiece damage, and significantly longer tool life. ■ Main Specifications & Structure ・ Diameter range: φ3–20 mm ・ Hole depth: up to 5D ・ New XR point thinning and straight cutting edges for stable, precise entry and reduced localized wear ・ New grade DP1120 for excellent wear and chipping resistance ・ TRI-Cooling technology enhances chip evacuation and heat management ■ Key Advantages & Differentiation ・ Comparable hole quality to 3-flute drills without the need for pilot drilling or reaming ・ Superior positional accuracy, reducing rework and improving yield ・ Tool life extended by up to 150% (based on Mitsubishi Materials internal tests) ・ Reliable on carbon steel, stainless steel, cast iron and other alloy steel. ■ Supported Industries & Applications ・ Automotive ・ Aerospace ・ Mold & die making ・ Precision machinery parts ■ Why choose Solid Carbide TRISTAR Drill series DVAS? ・ Less processes = shorter production time and lower costs ・ Reduced maintenance and tool replacement expenses ・ Less chip clogging for stable, continuous machining ・ Versatile for various materials and high-precision demands The TRISTAR DVAS from Mitsubishi Materials ensures top-level quality and confidence in industrial production. ■ For further details or document downloads, please contact us through the link below. #SolidCarbideDrill #TRISTAR #DVAS #HighPrecision #ProcessOptimization #AutomotiveParts #AerospaceManufacturing #MoldIndustry #MachineryComponents #MitsubishiMaterials #CostReduction

5-Flute Smart Miracle Anti-Vibration End Mill with Chipbreaker

High-Efficiency Machining for Difficult to Cut Materials with Vibration Control The Smart Miracle end mill from Mitsubishi Materials is specifically designed to tackle machining challenges involving difficult to cut materials such as stainless steel, Inconel, and titanium. Featuring a 5-flute geometry for load distribution and an integrated chipbreaker for optimal chip evacuation, this tool incorporates a proprietary anti-vibration structure that enhances machining stability, improves surface finish, and significantly extends tool life. ■ Key Features ・ 5-flute design: Enhances cutting efficiency and tool rigidity ・ Built-in chipbreaker: Improves chip fragmentation and discharge ・ Vibration control structure: Minimizes chatter even at high speeds ・ Smart Miracle coating: Provides heat resistance and durability ・ Suitable for difficult to cut materials: SUS, Inconel, titanium alloys ■ Industries and Applications Ideal for precision machining in industries requiring performance on high-strength materials: ・ Automotive: High-accuracy component cutting such as suspensions and engine parts ・ Aerospace: Stable cutting of titanium and Inconel components ・ Medical: Precision cutting of SUS parts for medical devices ■ Machining Requirements ・ Recommended speeds and feeds depend on material type and machine rigidity ・ Use of coolant is recommended (dry machining variants available) ・ Supported tool diameter: 6mm to 20mm (refer to catalog for specifics) ■ Why Choose Smart Miracle ・ Superior surface finish by minimizing vibration ・ Long tool life for continuous machining of hard materials ・ Efficient chip evacuation improves productivity ・ Backed by Mitsubishi Materials’ technical support and reliability ■ For more information, please contact us or download the product catalog below. #SmartMiracle #EndMill #MitsubishiMaterials #CuttingTools #AntiVibration #PrecisionMachining #DifficultMaterials

Coated Inserts for Stainless Steel Turning: “MC/MP7100 Series”

The MC/MP7100 Series from Mitsubishi Materials features coated inserts designed for stainless steel turning. With advanced adhesion strength and carbide substrates, they reduce chipping and plastic deformation, delivering long and stable tool life. ■ Overview The MC/MP7100 Series is a lineup of CVD/PVD coated inserts developed by Mitsubishi Materials for stainless steel turning applications. These inserts are compatible with various stainless steels such as SUS304, SUS316 (austenitic), SUS430 (ferritic), SUS630 (martensitic), and SUS329J1 (duplex), and are suitable for both continuous and interrupted cutting. Featuring high-adhesion Al₂O₃ coatings and dedicated carbide substrates, the series achieves up to twice the tool life compared to conventional inserts. ■ Features * Super Nano Texture technology optimizes crystal orientation to suppress wear * Super-TOUGH-Grip structure enhances coating layer adhesion * High resistance to chipping and plastic deformation * Suitable for high-speed cutting due to hard carbide substrate * Stable performance in interrupted cutting (e.g., MP7135) ■ Specifications (excerpt) * Recommended cutting speed: 110–295 m/min (depending on grade and chipbreaker) * Chipbreakers: LM (light cutting), MM (medium cutting), RM (rough cutting), etc. * Compatible materials: SUS304, SUS316, SUS430, SUS630, SUS329J1 * Coating types: CVD (MC7115/MC7125), PVD (MP7135) * Supported insert shapes: CNMG, DNMG, SNMG, TNMG, CCMT, VCMT, and more ■ Applications * Stainless steel automotive parts (e.g., exhaust components, flanges) * Food processing equipment and stainless steel pipe fittings * Medical device components * Industrial pumps, valves, and flow control components ■ Industries of Use * Automotive parts manufacturing * Medical and food machinery manufacturing * Aerospace parts machining * Fluid control equipment and valve manufacturing The MC/MP7100 Series provides comprehensive solutions for stainless steel turning with excellent wear resistance, extended tool life, and consistent cutting performance. ■ Contact Information For more details, please download the PDF or feel free to contact us. #MCMP7100 #MitsubishiMaterials #StainlessSteelTurning #CarbideInserts #CuttingTools #PrecisionMachining #ToolLife

XB Series Small-Diameter Precision Boring Tool for Internal Boring and Grooving

The XB Series is a precision boring tool for internal diameters starting from 7.8 mm. It combines boring and grooving functions in one tool, reducing tooling inventory and setup time. ■ Overview The XB Series is a compact, indexable boring system designed for high-precision internal machining in small diameters, starting at just 7.8 mm. Ideal for tight spaces and complex internal features, it allows users to perform multiple operations—such as boring and internal grooving—with a single tool. This helps streamline processes and reduce the number of tools required. ■ Features Supports small-diameter boring from 7.8 mm Deep internal grooving up to 4 mm Multi-function in one tool (boring + grooving) Easy and precise indexable insert replacement Internal coolant support for effective chip evacuation and extended tool life ■ Specifications Boring diameter range: 7.8–14 mm Max internal groove depth: 4 mm Operations supported: internal boring, grooving, chamfering (model-dependent) Cooling: Internal coolant supported Insert type: Indexable replaceable inserts ■ Applications Small-diameter boring in precision parts Internal machining for medical devices Internal grooving in automotive components Fine finishing of electronics housing parts ■ Industries Used In Automotive parts manufacturing Medical device manufacturing Aerospace component machining Precision mold and die industry Semiconductor equipment machining The XB Series delivers multi-functionality and precision for compact internal machining, helping to reduce tool count and streamline setups. ■ For more details, please download the PDF or contact us directly. #XBSeries #BoringTools #GroovingTools #MitsubishiMaterials #PrecisionMachining #SmallDiameterMachining #CuttingTools

Micro-Mini Twin — The Ideal Tool for Small Part Processing

The Micro-Mini Twin model has been designed with 76 additional handle types suitable for internal turning and boring. The Micro-Mini Twin is a precision tool that provides a high-quality finish for turning or boring operations. It includes handles designed to be small, making it suitable for use with small machines or workpieces. ■ Features Designed with maximum machine suitability in mind, the Micro-Mini Twin reduces the need for cutting tools to be shortened and offers a variety of decimal-sized tools such as 2.5 mm, 3.5 mm, or 4.5 mm. It also enhances tool clamping precision by incorporating a square end at the inner tip for better tool positioning. ■ Technical Information Suitable for materials such as Stainless Steel SUS303, SUS304, or SUS4xx series, whether for automotive parts, molds, and especially small electronic components. MMC Hardmetal (Thailand) Co., Ltd.. is based in Bangkok, Thailand, and provides services throughout the country. ■ For more details, please download the PDF or feel free to contact us. #MicroMiniTwin #MitsubishiMaterials #CuttingTools #SmallPartMachining #PrecisionTurning #BoringTools

Small tools for low frequency vibration cutting

LFV technology optimizes chip management with low frequency vibration cutting, providing an innovative production solution for difficult materials and deep hole machining. ■ Overview "LFV (Low Frequency Vibration) Cutting Technology" involves applying fine vibrations to the tool during the cutting process to finely break up the chips, preventing them from tangling during machining. This technology enables deep hole drilling, threading, and precision machining of difficult materials, ensuring stable continuous processing on automatic lathes. It provides superior efficiency and high-quality finishes for precision and complex machining, such as automotive parts and small medical components. Support and product supply related to this technology are provided by MMC Hardmetal (Thailand) Co., Ltd. within Thailand. ■ Features - Efficient Chip Disposal: Finely breaks and efficiently ejects chips during cutting, preventing machine stoppages and damage to the machining surface. - Extended Tool Life: The vibrations during cutting reduce cutting resistance, leading to less wear on the tool and extending its life. - Capability for Difficult Materials: LFV technology is suitable for materials and shapes that are normally difficult to process, ideal for machining high-precision parts for medical and automotive applications. - Reduced Environmental Impact: The generated chips are shorter, making disposal and recycling easier and more environmentally friendly. ■ Specifications - Applicable Machines: Automatic lathes (e.g., CNC automatic lathes) - Vibration Modes: Three selectable vibration modes (set according to the degree of chip breakage and machining conditions) - Compatible Materials: General materials such as SUS304, S45C, and difficult-to-machine materials - Cutting Mode: Wet cutting (using oil) ■ Applications LFV technology is used in a wide range of fields, including automotive parts, small and precise medical devices, office equipment, and home appliance components. It is particularly suitable for operations prone to chip tangling, such as deep hole drilling, small diameter hole drilling, and threading. MMC Hardmetal (Thailand) Co., Ltd. provides products and support using LFV technology within Thailand, enabling high-efficiency and stable machining with the implementation of LFV technology. ■ For more details, please download the PDF or feel free to contact us. #LFVCutting #MitsubishiMaterials #CuttingTools #ChipControl #CNCmachining #PrecisionMachining #ThailandIndustry

inserts carbide (Cutting tool) for Cast iron Series MC5100

Mitsubishi Materials' MC5100 Series is designed for precision cast iron machining, providing high wear resistance and excellent finish quality. ■ Overview Mitsubishi Materials' MC5100 Series is a CVD-coated carbide grade developed for cast iron turning. It is particularly suitable for machining cast iron and ductile cast iron, offering excellent wear resistance and chipping resistance for long-term stable machining. ■ Features - High wear resistance maintains performance under severe machining conditions. - Newly developed CVD coating enhances heat resistance and wear resistance. - Provides high stability, allowing for machining of complex shapes. - Applicable to various cast iron materials, offering a wide range of applications. ■ Specifications - Applicable materials: Cast iron, ductile cast iron - Main applications: Automotive parts, industrial machinery parts machining - Shapes: Turning inserts with various chip shapes and sizes available An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #MC5100 #CarbideInserts #MitsubishiMaterials #CastIronMachining #TurningTools #CuttingTools

inserts carbide (Cutting tool) for ductile iron Series MC6100

Mitsubishi Materials' MC6100 Series prioritizes durability and cost performance in steel machining, supporting efficiency in manufacturing sites. ■ Overview Mitsubishi Materials' MC6100 Series is a CVD-coated carbide grade specialized for steel turning. It provides high wear resistance and heat shock resistance, enabling stable machining over long periods. This series caters to various machining conditions, from continuous to intermittent machining, meeting the diverse needs of the manufacturing industry. ■ Features - Enhanced wear resistance and heat shock resistance through high-quality CVD coating technology. - Multi-layer coating structure ensures longevity. - Available in three grades, MC6115, MC6125, and MC6135, optimized for different machining applications. - Utilizes crystal orientation control technology to maintain consistent performance. ■ Specifications - MC6115: Suitable for high-speed cutting - MC6125: Primary recommendation for steel turning - MC6135: Enhanced chipping resistance for steel turning An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #MC6100 #CarbideInserts #MitsubishiMaterials #SteelTurning #CVDCoating #CuttingTools #PrecisionMachining

inserts carbide (Cutting tool) Series MV1000

Mitsubishi Materials' MV1000 Series achieves high-speed and efficient cutting. Durability is enhanced with the latest Al-rich coating technology. ■ Overview The MV1000 Series is a carbide insert specifically designed for machining steel and cast iron. This series is particularly suited for high-load machining conditions and offers high wear resistance and heat shock resistance due to the Al-rich coating. ■ Features - High wear resistance due to the latest Al-rich coating technology. - Consistent performance during high-speed machining. - Excellent heat shock resistance, ensuring stability under harsh cutting conditions. ■ Specifications - Applicable materials: Steel, cast iron - Recommended applications: High-speed, high-load machining - Cutting edge shapes and sizes: Various options available An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #MV1000 #CarbideInserts #MitsubishiMaterials #CuttingTools #SteelMachining #CastIronMachining #HighSpeedMachining

Drill bit Carbide (Cutting tool) Series DVAS

A drill bit is a cutting tool used for drilling holes in various materials such as wood, metal, plastic, or concrete. It has a long, cylindrical shape with cutting edges around the tip and along the shaft. The drill bit rotates at high speed to create holes in the material. There are many types and sizes of drill bits, depending on the application. Pursue ultimate precision and durability with Mitsubishi Materials' DVAS Series. With innovative materials and design, it supports high-performance hole machining. ■ Overview The DVAS Series is the latest lineup of high-performance solid drills, ideal for applications requiring high wear resistance and precise hole machining capabilities. This series combines advanced coating technology and cutting tool design, ensuring long life and high-quality machining. ■ Features - Large coolant holes provide excellent cooling effect, contributing to long tool life. - New technology coating offers high wear resistance and heat resistance. - Optimized blade geometry ensures ultimate precision and repeatability. ■ Specifications - Material: High-quality carbide - Applicable materials: Steel, stainless steel, cast iron, ductile iron, titanium, and other difficult-to-cut materials - Applications: Precision parts machining, automotive parts manufacturing, aerospace parts manufacturing MMC Hardmetal (Thailand) Co., Ltd.. is based in Bangkok, Thailand, and provides services throughout the country. ■ For more details, please download the PDF or feel free to contact us. #DVAS #CarbideDrill #MitsubishiMaterials #CuttingTools #PrecisionDrilling #AerospaceMachining #AutomotiveParts

Inserts CBN Coated (Cubic Boron Nitride Coating) Cutting tool Series BC8200

Mitsubishi Materials' "BC8200 Series" coated CBN inserts for turning high-hardness steel. Advanced technology enhances wear resistance and machining precision, meeting the demands of manufacturers working with high-hardness materials. ■ Overview The BC8200 series is a CBN-coated grade designed specifically for turning high-hardness steel. Mitsubishi Materials' technological innovation ensures industry-leading durability and precision. It provides stable performance even under challenging machining conditions. ■ Features - Excellent wear resistance suited for high-hardness materials - Advanced cutting edge technology enables precision machining - Long-life design enhances continuous operational efficiency - Mitsubishi Materials' proprietary coating technology further enhances performance ■ Specifications - Material: Coated CBN - Applicable materials: High-hardness steel - Shape and dimensions: Various shapes based on industry standards - Recommended conditions: Optimized specifically for turning high-hardness steel The BC8200 series opens new possibilities in high-hardness steel machining, contributing to improved efficiency and quality in manufacturing. It is a reliable choice for industries demanding durability and precision machining. An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #BC8200 #CBNInserts #MitsubishiMaterials #HighHardnessSteel #PrecisionTurning #CuttingTools

End mill carbide (Milling Processing) Cutting tool Series MS-PLUS

Enhance cutting efficiency and durability with the "MS-Plus End Mill" series, ushering in a new era for small lathe operations. ■ Overview Mitsubishi Materials' new "MS-Plus End Mill" series for automatic lathes is specifically designed for small lathes, offering advanced cutting performance and durability. These end mills are also capable of machining difficult-to-cut materials, meeting the growing demand in industries requiring precision machining. ■ Features - High cutting efficiency: Increased cutting speed significantly boosts productivity. - Excellent durability: Strength and hardness that withstand prolonged use. - Precision finishing: Enables meticulous machining that enhances the quality of final products. ■ Specifications - Material: Carbide with special coating - Shape: Specialized design for automatic lathes - Applicable materials: Steel, stainless steel, difficult-to-cut materials These end mills perform exceptionally well over extended periods of use. Mitsubishi Materials' "MS-Plus End Mill" series is the optimal choice for manufacturers seeking high reliability and efficiency. An end mill is a tool used in the milling process to create various shapes on a workpiece. It has a cylindrical shape with multiple cutting edges around the tip and sides. End mills are used to machine materials such as metal, wood, or plastic to create slots, cut edges, or surface finish on the workpiece. ■ For more details, please download the PDF or feel free to contact us. #MSPlus #EndMill #MitsubishiMaterials #CuttingTools #SmallLatheMachining #PrecisionMilling

inserts carbide (Cutting tool) Series MS6015

Innovation for carbon steel machining, "MS6015". Supporting precision machining with coating technology that ensures long life through wear resistance. ■ Overview "MS6015" is a carbide coating grade specifically for carbon steel turning. Provided by Mitsubishi Materials, this grade achieves high wear resistance and long life, making it ideal for precision machining of industrial steel products. ■ Features - Excellent wear resistance: Suppresses wear over long-term use. - High cutting performance: Maintains stable machining quality. - Wide applicability: Suitable for various machining conditions of carbon steel. ■ Specifications - Material: Carbide with special coating - Application: General turning of carbon steel - Shape: Various shapes and sizes for turning operations "MS6015" delivers excellent results in carbon steel machining, contributing to improved productivity and quality in manufacturing. An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #MS6015 #CarbideInserts #MitsubishiMaterials #CarbonSteelMachining #PrecisionTurning #CuttingTools

inserts carbide (Cutting tool) Series MV9005

Revolutionize the machining of super heat-resistant alloys with "MV9005". Achieve wear resistance and heat resistance with Mitsubishi Materials' cutting-edge technology. ■ Overview Mitsubishi Materials' "MV9005" is a high-performance coated carbide insert specifically suited for machining super heat-resistant alloys. This insert enhances the efficiency and quality of turning operations by providing high wear resistance and heat resistance. ■ Features - Excellent wear resistance: High durability to withstand long machining operations. - High heat resistance: Minimizes performance degradation at high temperatures. - Capable of high-speed machining: Ensures stable machining at fast feed rates. ■ Specifications - Material: Coated carbide - Target materials: Super heat-resistant alloys (such as Inconel 718) - Shape: Designed to accommodate various machining shapes "MV9005" enables high-quality machining required in the aerospace, medical, and automotive industries for super heat-resistant alloy processing. An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #MV9005 #CarbideInserts #MitsubishiMaterials #CuttingTools #SuperAlloyMachining #PrecisionTurning

Inserts (Tangential insert) Cutting tool Series VPX

Mitsubishi Materials' VPX Series consistently handles complex machining with high precision. Its high rigidity design enables high-efficiency processing. ■ Overview The VPX Series is a vertical cutter that combines high rigidity and multifunctionality, especially suitable for high-load processing. This series provides consistent cutting performance and high precision, designed to meet the diverse needs of the manufacturing industry. ■ Features - High rigidity design ensures stability even under high-load processing. - Versatility for a wide range of processing applications. - Advanced technology implemented for high-precision machining. ■ Specifications - Material: Special alloy with excellent wear resistance and heat resistance. - Applications: Face milling, shoulder milling, slot milling, etc. - Shape: Various cutter shapes and sizes available. An insert is a component of a cutting tool that can be replaced when worn or when it needs to be changed to suit different cutting tasks. Inserts are typically made from strong and durable materials such as carbide, cermet, or ceramic. ■ For more details, please download the PDF or feel free to contact us. #VPXSeries #TangentialInserts #MitsubishiMaterials #CuttingTools #PrecisionMachining #MillingSolutions