Product Info

Prolonging the service life of Carbide Dies and Plug Gauges helps reduce manufacturing costs, prevent defects, and maintain consistent product quality—especially in high-precision industries like automotive, electronics, and sheet metal processing.

■ Importance of Dies and Plug Gauges in Manufacturing
Dies (แม่พิมพ์ปั๊มโลหะ) and Plug Gauges (ปลั๊กเกจ) are essential for ensuring precise hole sizes and metal forming in industrial production. Without proper usage and care, these tools wear quickly, leading to dimensional errors, defective parts, and rising costs.

■ Main Causes of Rapid Tool Wear
・ Excessive load or over-pressing during operation
・ Friction from high-frequency use
・ Accumulated dust and metal chips
・ Lack of lubrication
・ Improper handling or storage
・ Using incorrect or mismatched gauge sizes

■ Techniques to Extend the Service Life of Dies
1. Use wear-resistant materials: Select tungsten carbide for high-load applications.
2. Apply surface coatings: TiN, TiCN, or DLC coatings reduce wear and extend life.
3. Preventive maintenance: Inspect tools regularly for surface damage or microcracks.
4. Control pressing force: Set appropriate force to avoid premature damage.

■ Techniques to Extend the Service Life of Plug Gauges
1. Use correct size and fit: Avoid excessive pressure or incompatible gauges.
2. Keep tools clean: Prevent scratches that may affect measurement accuracy.
3. Store in protective cases: Prevent rust and moisture damage.
4. Schedule regular calibration: Maintain tolerances and ISO quality standards.

■ Benefits of Effective Tool Maintenance
・ Extend tool replacement intervals
・ Reduce machine downtime
・ Improve dimensional accuracy
・ Minimize scrap and rework
・ Strengthen factory’s preventive maintenance culture

■ Recommended Tools from Fujilloy (Thailand) Co., Ltd.
For long-lasting, micron-level accurate Carbide Dies and Plug Gauges, we recommend Fujilloy (Thailand) Co., Ltd., offering:
・ Special carbide grades for high durability
・ Precision tools tailored to inspection and production needs
・ Reduction in defect rates and maintenance costs
・ Custom manufacturing to your specifications
・ Trusted across automotive, electronics, and aerospace sectors
・ Fast delivery and support with local Thai production

■ For more details, please refer to the PDF file or contact us directly.

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