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What are Punch and Die? Basic components in metal forming that you should know.
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Punch and Die are crucial components in metal forming processes such as stamping, cutting, or drilling, forming the foundation of the manufacturing industry in sectors like automotive, electronics, or electrical appliances. This article will explain the structure, function, and differences between Punch and Die, along with guidelines for their appropriate use.
■ 1. What are Punch and Die?
A Punch is a part of the mold used to press or strike down onto the material (usually metal) to create holes, cut, or form the material into the desired shape.
A Die is the part that supports the material, acting as a cavity or slot for cutting/forming by the Punch. Typically, the Punch is located above the mold, and the Die is below. Together, these two components generate sufficient force to shape the material.
■ 2. Main Functions of Punch and Die
- Punch: Used to press, cut, or drill materials with high force.
- Die: Acts as a template that supports the material and controls its shape with precision.
In stamping or punching processes, the precision of the Die directly affects the accuracy of the finished product.
■ 3. Variety in Design and Use
Punch and Die come in various designs, depending on the nature of the workpiece, such as:
- Blanking Die: For cutting workpieces from a metal sheet.
- Piercing Die: For drilling holes in a metal sheet.
- Forming Die: For bending or forming.
- Compound Die: Combines multiple functions in one set.
Each type is designed to be suitable for the process to achieve maximum quality and production speed.
■ 4. Materials and Coatings of Punch and Die
Due to high pressure and continuous wear, they are often made from hard tool steels such as SKD11 or wear-resistant materials, and may have coatings like TiN, TiCN to extend their life, reduce friction, and prevent metal adhesion.
■ 5. Why Choose the Right Punch and Die?
Choosing high-quality and appropriate Punch and Die for the job helps reduce long-term costs, downtime, and scrap rates. Using well-engineered products also ensures high precision in finished pieces and stable production in large volumes.
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