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Types of Industrial Springs and How to Choose the Right One | Load, Force & Application Guide

Choosing the right spring type—compression, extension, torsion, or leaf—improves safety, performance, and equipment durability in industrial systems. Learn how to select the ideal spring based on load, environment, and application. ■ Types of Springs and Their Suitable Applications 1. Compression Springs ✅ Description: Coiled springs that compress under load and return to shape when released. ✅ Applications: Shock absorbers, machinery, automotive engines, electronics. 📌 Best for: Load-bearing uses like engine valves, bumpers, and appliances. 2. Extension Springs ✅ Description: Stretch under tension and contract when force is removed. ✅ Applications: Garage doors, retractable systems, gym equipment. 📌 Best for: Tensile force uses such as door mechanisms and counterbalances. 3. Torsion Springs ✅ Description: Work by twisting along an axis to provide rotational force. ✅ Applications: Hinges, clips, suspension. 📌 Best for: Applications needing torque like furniture hinges and paper clips. 4. Leaf Springs ✅ Description: Layered steel strips designed for heavy loads and shock absorption. ✅ Applications: Trucks, heavy vehicles, machinery. 📌 Best for: High-impact environments and heavy-load suspensions. ■ Key Factors in Spring Selection 1. Material Selection - Stainless Steel: For corrosion resistance - Carbon Steel: For strength - Alloy Steel: For high-heat durability 2. Load & Size Matching - Ensure proper coil diameter, spring rate, and length for safety and functionality. 3. Environmental Conditions - Use Inconel or stainless steel in high-heat or corrosive settings. 4. Cycle Life & Durability - For high-use applications, choose heat-treated or fatigue-resistant springs. ■ High-Precision Custom Springs by Bangkok Sanyo Spring Bangkok Sanyo Spring Co., Ltd. is a trusted spring manufacturer in Thailand offering compression, torsion, extension, and leaf springs tailored for automotive, electronics, appliance, and industrial needs. Our springs are ISO-certified and available with expert consultation to match your specific application. Download product brochures or contact us for expert support. #SpringThailand #CompressionSpring #TorsionSpring #IndustrialSpring #LeafSpring #BangkokFactory #OEM #PrecisionParts #ThaiManufacturing #EngineeringSolutions

Insert Molding for Metal-Plastic Integration | Strength, Cost, and Functionality Explained

Insert moulding combines metal strength with plastic flexibility in one durable, cost-efficient part. Ideal for electronics, automotive, and precision devices, this process reduces assembly steps and enhances performance. ■ What Is Insert Moulding? Insert moulding is a process where a metal or non-plastic component (such as steel, brass, or copper) is placed into a mould cavity before molten plastic is injected. Once cooled, the plastic encapsulates the insert, creating a strong, integrated part that combines metal strength with the versatility of plastic. ■ How It Works 1. Metal inserts are placed into the mould (manually or automatically) 2. Plastic is injected to surround the insert 3. The moulded part cools and solidifies as a single unit ■ Key Benefits - Enhanced Durability: Stronger than plastic-only parts - Reduced Assembly: Integrates functions in one step - Cost Efficiency: Fewer parts and operations reduce cost - High Precision: Maintains accurate positioning of inserts - Design Flexibility: Enables multifunctional and complex designs ■ Common Applications - Electronics: Connectors, sensor housings, relay bases - Automotive: Wire harness clips, control units, engine parts - Medical Devices: Lightweight, durable medical components - Consumer Goods: Integrated metal threads or contacts in plastic parts ■ Precision Insert Moulding by Bangkok Sanyo Spring Bangkok Sanyo Spring Co., Ltd. provides high-precision insert moulding with in-house mold design, automated systems, and ISO/IATF-certified quality control. We deliver custom solutions tailored to your part requirements—whether in automotive, electronics, or medical sectors. Need a reliable insert moulding partner in Thailand? Contact us today or download our product brochure for details. #InsertMolding #MetalPlasticIntegration #PrecisionMolding #AutomotiveParts #ElectronicsAssembly #OEM #BangkokFactory #PlasticInjectionMolding #ThaiManufacturing #SpringThailand

How Precision Spring Manufacturing Reduces Production Costs | CNC Forming Benefits Explained

Low-quality springs cause downtime, defects, and rising costs. Precision spring forming using CNC and in-line inspection cuts scrap, boosts reliability, and reduces total production costs. ■ Hidden Costs of Low-Quality Springs Springs play a critical role in force control, vibration absorption, and motion recovery. However, using low-grade springs can lead to: - Unexpected machine breakdowns - Delayed production timelines - High maintenance frequency - Increased defect and reject rates These problems can be prevented with high-precision spring manufacturing technologies. ■ Evolution of Spring Forming Technology Modern spring production now uses advanced systems instead of outdated manual methods: - Multi-Axis CNC Forming Allows precise, repeatable complex spring shapes - In-Line Quality Inspection Real-time control of dimensions, elasticity, and load force - Automated Wire Feeding & Tension Control Improves material consistency and reduces human error ■ Tangible Cost Reductions Factories using CNC spring forming technology report: - 30–50% reduction in scrap rates - Lower labor costs via automation - Shorter cycle times, improving throughput - Fewer quality checks needed post-production - Lower warranty claims and field failures ■ How to Choose the Right Spring Manufacturer Key features to look for: - Multi-axis CNC and diverse tooling options - In-line inspection during production - CAD/3D drawing compatibility for custom orders - Traceable, documented manufacturing processes - Experience across high-demand industries ■ Why Bangkok Sanyo Spring Is Your Ideal Partner Bangkok Sanyo Spring Co., Ltd. delivers reliable spring manufacturing solutions to reduce your operational costs through: - Advanced CNC Forming for high-precision, complex springs - Real-Time Quality Checks for consistent product quality - Custom Engineering using your CAD or prototype specs - Industry Expertise in automotive, electronics, and more We help you lower total production costs—without compromising performance, delivery, or durability. For brochures or consultations, download our PDF or contact us today. #PrecisionSpring #CNCSpringForming #CostReduction #SpringThailand #OEM #IndustrialAutomation #BangkokFactory #SpringManufacturing #ThaiIndustry #HighPrecisionParts

What is Spot Plating|Smart Gold Coating That Cuts Costs Without Sacrificing Quality

Spot Plating is a selective gold plating technique that helps manufacturers reduce material costs while maintaining performance. This method is highly suitable for the electronics, automotive, and communication industries in Thailand and beyond. 1. What is Spot Plating? Spot Plating refers to the precise application of precious metals — like gold — to specific functional areas of components. This method avoids coating unnecessary surfaces, making it cost-effective while still ensuring electrical performance and corrosion resistance where needed. The accuracy in thickness and placement makes it ideal for industries where cost-efficiency and precision are equally critical. 2. Why It’s Better Than Full-Surface Plating Full-surface gold plating can be wasteful and expensive. In contrast, Spot Plating uses gold only where it's technically required, typically on contact points. Key benefits include: - Reduced gold usage: Minimize waste by plating only targeted zones - Lower costs: Less precious metal, lower production expenses - High accuracy: Controlled plating position and thickness - Production scalability: Integrates well with high-speed automation 3. Applications in Major Industries Spot Plating has become standard practice in industries where cost and precision matter: - Electronics: For terminal pins, connectors, and contact pads - Automotive: For electronic sensors and control systems - Communications: For compact, high-precision signal interfaces These sectors benefit from cost savings without compromising quality or performance. 4. Made in Thailand With Strict Quality Control Bangkok Sanyo Spring Co., Ltd. conducts all Spot Plating processes in Thailand with full in-house quality control — from surface prep to final inspection — ensuring reliable and defect-free results. Local production also helps reduce shipping time and logistics costs. ■ Final Tip: Who Should Consider Spot Plating? If your factory is searching for a way to cut gold costs while maintaining reliability, Spot Plating from Bangkok Sanyo Spring Co., Ltd. is a proven solution. Backed by years of plating expertise, their process supports both small-lot and high-volume production with international-grade precision. Contact us now or download the full brochure for specifications and service details. #SpotPlating #GoldPlatingThailand #AutomotiveParts #ElectronicsManufacturing #ThailandFactory #CostEffectiveCoating #ConnectorPlating #OEMThailand #SurfaceFinishing

Flat Springs in Electronics|Reliable, Compact Force Components by Bangkok Sanyo Spring

Flat springs deliver precise, reliable force in compact electronics. Bangkok Sanyo Spring manufactures high-quality flat springs for battery contacts, EMI shielding, and tactile mechanisms using advanced materials and precision tooling. What Are Flat Springs? Flat springs are thin metal components engineered to bend and return to shape under load. Unlike coil springs, they deliver controlled force in limited spaces, ideal for compact and high-performance electronics. ■ Key Applications in Electronics: - Battery Contacts: Maintain stable electrical connections - Tactile Switches: Enable responsive user feedback - EMI Shielding: Connect housings to ground circuits - Internal Locks: Secure movable parts in small devices - Optical Assemblies: Support precision alignment ■ Materials & Manufacturing: Bangkok Sanyo Spring uses materials like SUS304, Phosphor Bronze, BeCu, and SK85 for durability and conductivity. Processes include: - High-speed stamping with micron-level tolerance - In-house die/tool design for accuracy - Heat treatment and plating for longevity and performance ■ Design Considerations: When selecting flat springs, evaluate: - Spring force and load requirements - Space constraints - Fatigue life - Electrical properties - Environmental resistance ■ Why Choose Bangkok Sanyo Spring: - Full In-House Production from design to plating - IATF 16949 & ISO 9001 Certified - Custom Engineering Support - Fast Lead Times with consistent quality Trusted by electronics and automotive leaders, Bangkok Sanyo Spring ensures your flat spring performs with precision, every cycle. Download the product brochure or contact us for technical consultation. #FlatSpring #ElectronicComponents #PrecisionMetalParts #BangkokSanyoSpring #BatteryContacts #TactileSwitch #EMIShielding #BeCuSpring #SpringDesign #OEM

Reducing Metal Component Costs with Multi-Forming Technology|Cut Production Time by 30%

Multi-forming technology combines cutting, bending, and punching into one seamless process—minimizing production costs, reducing lead time, and ensuring precision in every part. 1. Cost Challenges in Metal Part Manufacturing For today’s metal part manufacturers, cost control is a critical challenge. Escalating raw material prices, energy consumption, and labor costs are placing pressure on profitability. When producing parts with intricate shapes or tight tolerances, relying on traditional forming methods can lead to inefficiencies and increased waste. Conventional systems require separate machines for each process—cutting, bending, punching—resulting in higher scrap rates, longer production times, and greater operational complexity. 2. What Is Multi-Forming Technology? Multi-forming technology integrates several metal forming operations—cutting, bending, punching, notching—into a single automated machine. This streamlined process eliminates manual transfers, reduces errors, and boosts production stability. At Bangkok Sanyo Spring Co., Ltd. (BSS): - The system supports materials like stainless steel, steel, aluminum, and copper - Handles sheet thicknesses from 0.5 mm to 1.5 mm - Ideal for producing high-precision parts like flat springs, collars, and busbars 3. How Multi-Forming Reduces Production Costs 3.1 Minimizing Material Waste Efficient nesting and forming reduce leftover material. This is especially beneficial for simple and high-volume parts, compared to conventional stamping methods that produce excess scrap. 3.2 Reducing Equipment and Floor Space One machine replaces several—freeing up production space and reducing capital investment, maintenance costs, and manpower. 3.3 Shortening Lead Time and Delivery With automated, uninterrupted processing, multi-forming enables faster turnaround and responsiveness—critical advantages in today’s fast-paced industrial landscape. 4. Precision Engineering and In-House Tooling by BSS BSS provides in-house design, manufacturing, and maintenance of forming tools. This ensures faster prototyping, customized solutions, and quick design changes. Their experienced engineers oversee rigorous quality control throughout the production process. 5. Logistics and Delivery Coverage Within Thailand: Services span key industrial zones including Ayutthaya, Chonburi, Rayong, Samut Prakan, and more. Across ASEAN: Exports extend to Vietnam, Indonesia, and nearby countries—supported by BSS’s reliable logistics network. 6. Why Choose Multi-Forming from Bangkok Sanyo Spring? - All-in-one forming: Cutting, bending, punching in one machine - Up to 30% reduction in material waste and labor - Flexible production with in-house toolmaking - Stable quality through experienced engineering teams - Shorter lead times and reliable delivery - Ideal for precision parts such as collars, flat springs, and busbars Investing in multi-forming is not just upgrading machinery—it’s adopting a smarter, more cost-effective production strategy. Learn more or request specifications: Contact Bangkok Sanyo Spring Co., Ltd. or download the machine PDF. #MetalForming #MultiFormingTechnology #PrecisionParts #ReduceManufacturingCost #BangkokSanyoSpring #IndustrialAutomation #FlatSprings #BusbarManufacturing #SmartFactory

Multi-Forming vs. Progressive Die|Which Metal Forming Technology Is Right for Your Production?

Choosing the right forming technology—Multi-Forming or Progressive Die—can significantly impact production cost, quality, and flexibility. Here’s how to make the best decision based on your part complexity, volume, and manufacturing goals. 1. Why Technology Choice Matters in Metal Forming In metal component manufacturing, the chosen forming method affects not only cost but also production lead time, tooling flexibility, and quality. With evolving market demands, selecting the right technology can give your factory a critical edge. 2. Progressive Die: Best for High-Volume Runs Progressive Die presses feed metal strips through sequential die stations for fast, repetitive production. Advantages: - Ideal for high-volume, repeatable production - Low per-piece cost once tooling is set - High-speed, consistent output Limitations: - High initial investment in die and press - Requires significant floor space - Low flexibility for design or product changes 3. Multi-Forming: Flexible and Precision-Friendly Multi-Forming integrates multiple forming steps—cutting, bending, punching—in a single machine. It’s ideal for parts requiring high precision or shape complexity. Advantages: - Suitable for low to medium volumes - Quick setup and easy product changes - Less material waste - Handles diverse materials: stainless steel, aluminum, copper, steel Limitations: - Slower than Progressive Dies for mass runs - Not ideal for hundreds of thousands to millions of units per month 4. How to Choose the Right Technology 4.1 Production Volume - Large, stable volumes: Progressive Die offers lowest cost per part - Low to medium volumes or frequent design shifts: Multi-Forming provides better agility 4.2 Part Complexity - Simple, flat parts: Progressive Die - Complex bends or 3D shapes: Multi-Forming 4.3 Design Flexibility - Multi-Forming excels in dynamic environments with high mix and fast design iterations - Progressive Die suits long-term, single-design production 4.4 Investment and Budget - Progressive Die requires significant upfront capital - Multi-Forming allows phased investment and trial production 5. Which One Fits You Best? - Choose Progressive Die if your part design is stable, volumes are high, and ROI justifies large tooling costs. - Choose Multi-Forming if you need precision forming, work with various parts, and prioritize setup speed and cost control. Modern manufacturers facing volatile demand and shorter product life cycles are increasingly turning to Multi-Forming as a flexible, future-ready solution. 6. Why Choose Multi-Forming from Bangkok Sanyo Spring? - Supports 0.5–1.5 mm thick materials: steel, stainless, aluminum, copper - In-house tooling reduces lead time and ensures consistent quality - Perfect for complex parts like collars, spring plates, busbars - Expert engineering team offers customized production consultation Multi-Forming is more than a machine—it's a manufacturing strategy. Learn more or download technical specs at Bangkok Sanyo Spring Co., Ltd. #MetalForming #ProgressiveDie #MultiFormingTechnology #PrecisionParts #ManufacturingStrategy #IndustrialAutomation #BangkokSanyoSpring #CostEffectiveProduction #FlexibleManufacturing

Introduction to Metal Stamping|Process Overview and Why Bangkok Sanyo Spring Is Trusted

Learn the fundamentals of metal stamping, its industrial applications, and how to select a reliable partner like Bangkok Sanyo Spring for precision metal part production. 1. What Is Metal Stamping? Metal stamping is a process that shapes sheet metal into precise parts using dies and press machines. It is ideal for high-volume manufacturing and is widely used in industries like automotive, electronics, and appliances. Core Equipment: - Die: Custom tool for shaping metal - Press Machine: Delivers forming pressure - Sheet Metal: Base material for shaping 2. Key Types of Metal Stamping Processes - Blanking: Cuts raw material into basic shapes - Piercing: Punches holes in the sheet - Bending: Forms curves or angles - Forming: Creates complex 3D profiles - Deep Drawing: Forms deep cavities while retaining material thickness Most parts require a combination of these techniques for optimal shape and precision. 3. Benefits of Metal Stamping - High productivity: Supports fast, mass production - Tight tolerances: Enables micron-level accuracy - Cost efficiency: Low unit cost for large volumes - Material flexibility: Suitable for stainless steel, copper, aluminum, steel 4. Common Industries for Metal Stamping - Automotive: Body panels, frames, brake components - Electronics: Terminals, contacts, precision connectors - Home Appliances: Internal parts of air conditioners, ovens, washing machines - Medical Devices: Surgical tools, implantable components 5. Why Bangkok Sanyo Spring? Bangkok Sanyo Spring is a leader in high-precision metal stamping and spring manufacturing, serving top-tier automotive and electronics clients. Key Advantages: - ISO/IATF-certified systems - Prototype-to-production service - In-house die design and toolmaking - Flexible capacity for small and large runs Whether you're developing a new part or scaling up production, Bangkok Sanyo Spring ensures reliability, precision, and responsive support. Contact us or download the PDF to learn more about our stamping capabilities. #MetalStamping #PrecisionParts #SheetMetalForming #AutomotiveComponents #ElectronicsManufacturing #BangkokSanyoSpring #ToolAndDie #MassProduction #ISOCertified #StampedParts

What Is Spring Coiling?|Applications in Automotive and Electronics Explained

Learn how Spring Coiling works and why precision springs are essential for performance and safety in vehicles and electronic devices. 1. What Is Spring Coiling? Spring Coiling is the process of shaping metal wire into spring forms using automated machinery for high accuracy. It produces various types, including: - Coil Springs - Compression Springs - Extension Springs - Torsion Springs Springs are engineered to absorb shock, apply or return force, and maintain system tension. Materials commonly used: - Carbon steel wire - Stainless steel wire - Piano wire / Oil-tempered specialty wire 2. Types of Springs and Their Applications - Compression Springs: Absorb force in suspension systems - Extension Springs: Assist with movement in covers and panels - Torsion Springs: Used in hinges and rotational mechanisms - Variable Pitch Springs: Designed for specific force control needs Each spring is tailored to meet mechanical system requirements with precision. 3. Importance in Automotive Applications Springs are crucial for mechanical reliability and safety in vehicles: - Suspension: Compression springs absorb road shocks - Pedals: Torsion springs enable return movement - Seats and Trims: Extension springs ensure smooth folding or operation Well-designed springs improve ride quality and driver safety. 4. Role in Electronics Miniaturized springs help electronic devices maintain functional integrity: - Electrical Contacts: Ensure stable current transmission - Battery Terminals: Maintain secure connections - Smart Devices: Springs support smooth open/close mechanisms Precision and consistent force output are critical for these components. 5. Why Choose Bangkok Sanyo Spring? Bangkok Sanyo Spring is a trusted manufacturer of precision springs and coiled components for automotive and electronics industries. Key strengths: - CNC spring coiling for various wire sizes - ISO/IATF-certified quality systems - Collaborative spring design support - Scalable production from prototype to mass production When performance, precision, and reliability matter, Bangkok Sanyo Spring delivers. Download our PDF or contact us to learn more. #SpringCoiling #PrecisionSprings #AutomotiveComponents #ElectronicSprings #BangkokSanyoSpring #CompressionSpring #TorsionSpring #MetalForming #SpringManufacturer #HighPrecisionManufacturing

Quality Control in Spot Plating | Preventing Peeling and Discoloration

Spot plating is a critical surface treatment that selectively coats only the necessary areas of a metal component. Without precise quality control, common issues such as peeling and discoloration can compromise both appearance and performance. This article examines root causes and engineering-based solutions to ensure top-quality results. 1. Importance of Spot Plating in Industry Spot plating is widely used in the automotive, electronics, and electrical appliance industries to enhance corrosion resistance or adjust electrical properties in specific zones. By plating only targeted areas—such as electrical contacts or high-friction points—manufacturers can lower costs, reduce material waste, and prevent unnecessary coating on non-critical surfaces. 2. Common Problems: Peeling and Discoloration Without strict process control, spot plating can encounter: - Peeling: Caused by poor adhesion between the plated layer and the substrate, often due to inadequate surface preparation or contamination. - Discoloration: Triggered by temperature, humidity, or residual chemicals, leading to tarnishing of gold plating or color shifts in nickel plating. These problems not only affect visual appeal but also shorten component lifespan and degrade performance. 3. Engineering Root Cause Analysis From a manufacturing and quality engineering standpoint, the key factors to examine include: 3.1. Surface condition before plating – Oils, dust, and oxide layers can block proper adhesion. 3.2. Process parameter control – Variations in current, temperature, and plating time create inconsistent coating thickness. 3.3. Plating solution quality – Contaminated or degraded solutions can result in defective plating. 3.4. Post-plating handling – Poor rinsing or improper drying can lead to discoloration. 4. Solutions and Quality Control Measures To prevent peeling and discoloration, manufacturers should implement: - Rigorous surface preparation – Combine chemical cleaning and mechanical treatment (e.g., degreasing + acid pickling). - Automated real-time process control – Maintain stable current, temperature, and plating time. - Adhesion testing and accelerated aging – Detect failures before products are shipped. - Plating bath maintenance – Regular chemical analysis and replenishment to keep optimal composition. - Proper drying and packaging – Control humidity and avoid exposure to corrosive agents. 5. Why Choose Bangkok Sanyo Spring Bangkok Sanyo Spring specializes in high-precision spot plating, serving industries that demand uncompromising quality. Using fully automated control systems and comprehensive quality inspections, the company significantly reduces peeling and discoloration risks. A team of skilled engineers designs custom plating processes for each product, ensuring cost efficiency and long-term reliability. #SpotPlating #SurfaceTreatment #PlatingQualityControl #MetalFinishing #Electroplating #CorrosionResistance #PrecisionManufacturing #OEM

Managing Rust and Corrosion in Metal Components | Extend Service Life and Performance

Rust and corrosion are major threats to metal components across industries. Without effective prevention, they can cause premature failure, increased maintenance costs, and safety risks. This article outlines engineering-based root cause analysis and proven prevention strategies to maximize component performance and longevity. 1. Importance of Preventing Rust and Corrosion In automotive, machinery, electronics, and medical device industries, metal components often face harsh environments—humidity, chemicals, or high temperatures—that accelerate corrosion. This can result in deformation, brittleness, and product failure long before the intended lifespan. Preventing rust is essential for maintaining product quality, reliability, and safety. 2. Common Issues and Their Impact - Surface Rust: Caused by exposure to moisture or humid air. - Pitting Corrosion: Creates small holes that weaken the structure. - Galvanic Corrosion: Occurs when two dissimilar metals contact each other in an electrically conductive environment. - Chemical Corrosion: Triggered by acids, alkalis, or aggressive cleaning agents in specific industries. Impact: Increased repair costs, unplanned production downtime, and loss of brand credibility. 3. Engineering Root Cause Analysis Key factors to investigate include: 3.1. Metal composition and structure – Some alloys have lower corrosion resistance. 3.2. Surface condition – Scratches or contaminants accelerate corrosion initiation. 3.3. Operating environment – Humidity, temperature, and pH levels directly affect corrosion rates. 3.4. Surface protection – Worn or inconsistent coatings reduce effectiveness. 4. Prevention and Mitigation Measures - Choose corrosion-resistant materials such as austenitic stainless steel or specialized alloys. - Apply protective coatings such as Spot Plating, zinc coating, or chrome plating. - Optimize component design to avoid moisture or chemical traps. - Maintain controlled storage and operational environments to reduce corrosion risks. - Conduct regular inspection and preventive maintenance to detect early corrosion signs. 5. Why Choose Bangkok Sanyo Spring Bangkok Sanyo Spring has extensive experience in metal component manufacturing with advanced coating and corrosion prevention technologies that meet global standards. With high-precision Spot Plating, state-of-the-art coating processes, and strict quality checks at every stage, we ensure products remain rust-resistant for years. Our engineering team provides tailored technical solutions to meet the specific needs of each application. #RustPrevention #CorrosionControl #MetalFinishing #SpotPlating #SurfaceTreatment #PlatingQuality #IndustrialCoating #OEMManufacturing

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