Pump vibration monitoring: how to detect early warning signs before failure in Thai factories
During the monsoon, Thailand mobilizes drain pumps to prevent flooding, while droughts threaten elsewhere. In such conditions, pump downtime must be minimal. The key is spotting “pre-failure signals” early — in numbers, not just by impression.
■ Why factories must start now
Even if pumps look stable, small issues like entrained air, debris through the impeller, or one-sided wear occur daily. These show up first as tiny increases in vibration, long before sound or heat.
Replace too early = wasted cost
React too late = cascading damage
Adding numbers to operator instincts lets production, maintenance, and management speak the same language and decide from the same evidence.
■ Technology for detecting pump issues
Anchor monitoring on RMS vibration velocity (mm/s RMS). Use frequency to distinguish:
‐ Unbalance: Dominant 1× grows with speed
‐ Misalignment: Strong 2× with high axial content
‐ Looseness: Broad spectrum with sidebands
‐ Bearing faults: High-frequency bands via envelope analysis
Set thresholds from on-site baselines, apply two-level alarms (Trend/Action) with dwell, and make them RPM-aware for VSD-driven pumps to avoid resonance false alerts.
■ Recommended equipment
‐ MODEL-1332B: Portable meter for baselines and spot checks
‐ MODEL-2502: 4–20 mA vibration transmitter for PLC/SCADA
‐ MODEL-2590C: Panel display and relay alarms
■ Use cases in Thai factories
Start small: choose 1–2 critical pumps, fix points and posture, and build a baseline in mm/s RMS under real conditions.
‐ Confirm anomalies with MODEL-1332B
‐ Expand to continuous monitoring via MODEL-2502
‐ Configure MODEL-2590C for two-level alarms that track persistent changes, not spikes
Results: earlier detection before abnormal noise, fewer surprise stops, smoother planned maintenance.
■ Showa Sokki’s recommendation
Success comes less from complex techniques than from measuring the same way at the same place. Showa Sokki helps select devices suited to Thailand’s hot, humid, dusty, even explosion-proof environments, and provides start-up guidance so teams can sustain use in daily routines.
📍 Begin by asking, “What do you want to protect?” — product quality, equipment life, or uptime. Then turn that into shared numbers everyone reads the same way.
📩 Please contact us via the EMIDAS form at the bottom of this article, or download the PDF for further details.
Download :
- MODEL-1332B (Free Download): https://prime.nc-net.com/105994/en/catalog/detail/7285
- MODEL-2502 (Free Download): https://prime.nc-net.com/105994/en/catalog/detail/7541
- MODEL-2590C (Free Download): https://prime.nc-net.com/105994/en/catalog/detail/7540
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【Glossary】
‐ RMS vibration velocity: Primary metric, mm/s RMS
‐ Two-level alarm: Trend/Action thresholds with dwell time
‐ Threshold: Decision level from on-site baseline
‐ Cavitation: Bubble collapse in liquid causing vibration
‐ Envelope analysis: Technique to extract bearing signatures
‐ VSD (inverter): Requires RPM band-specific thresholds
【References】
- The Nation Thailand, “ONWR mobilises pumps and machinery to brace for Tropical Storm Wipha”, 2025-07-20.
- The Nation Thailand, “World Bank warns Thailand to accelerate water management investment”, 2025-06-13.
- Eastern Economic Corridor Office (EECO), “EEC unlocks potential for investors”, 2024-07-08.
- The Nation Thailand, “EEC incentive package aims to boost FDI”, 2024-07-04.
- Bangkok Post, “Dealing with the deluge: climate-driven flood risks and industry”, 2024-10-21.
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(Last update : 2025-09-19)
