Product Info

This compact combustion control system upgrades existing furnaces without piping changes. It automatically adjusts the air-fuel ratio for higher efficiency, reducing CO₂ emissions, fuel costs, and operator workload—ideal for energy-conscious manufacturers.

Combustion Control Technology: CO₂ Reduction and Energy Savings with Easy Furnace Retrofit

This combustion control technology is designed to enhance energy efficiency in industrial furnaces by providing precise air-fuel ratio control using a laminar flowmeter. Without the need for piping modification, it enables quick retrofitting, making it an ideal solution for existing thermal processing lines.

The system continuously adjusts combustion based on real-time flame and temperature conditions. By maintaining the air ratio within the ideal 1.05–1.25 range, it improves fuel efficiency and contributes directly to CO₂ emission reduction. Its design reduces the need for skilled operator adjustments and requires minimal maintenance—only 1–2 inspections per year.

■ Key Features
・ No piping changes: Easy retrofitting into existing furnace lines
・ Automatic air ratio control: Improves combustion efficiency and reduces emissions
・ Low maintenance: Just 1–2 routine checks annually
・ Operator-independent: Reduces reliance on skilled manual operation
・ Real-time response: Adjusts to flame and temperature changes automatically

■ Capabilities
・ Precision air ratio control: Maintains 1.05–1.25 range
・ Accurate flow measurement: Uses laminar flowmeter
・ Real-time analytics: Tracks air ratio and exhaust gas data
・ Stand-alone system: No PLC or external controller needed

■ Case Study: Electronics Manufacturer
・ Result: Reduced fuel costs by approx. ¥500,000 per furnace per year
・ Maintenance: Stable operation with minimal inspections
・ Outcome: Improved energy efficiency and reduced labor demand

■ Industrial Applications
This retrofit system is ideal for:
・ Atmosphere furnaces
・ Annealing and brazing kilns
・ Ceramic kilns and thermal furnaces

■ Target Industries
・ Electronics manufacturing
・ Automotive parts production
・ Ceramics processing
・ Metal heat treatment
・ Outsourced thermal services

For manufacturers seeking sustainability, this combustion control system enables cost savings and CO₂ reduction—without replacing existing furnaces.

■ For more details, please download the PDF or contact us directly.

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