Production, Properties, and Applications of Meltblown Nonwoven Fabric

Product Info

Meltblown nonwoven fabric is a crucial material used in filtration systems, medical textiles, and protective equipment. Its specialized manufacturing process produces ultra-fine fibers, resulting in high filtration efficiency, softness, and lightweight properties.

1. What is Meltblown Nonwoven Fabric?
Meltblown nonwoven fabric is made by using high-speed hot air to blow molten polymer through fine nozzles, creating extremely small fibers that are randomly dispersed to form a lightweight and breathable fabric structure.

Key Features:
- High Filtration Efficiency: Captures fine particles, bacteria, and pollutants.
- Soft and Lightweight: Ideal for face masks and medical products.
- Water-Resistant and Breathable: Suitable for protective clothing and hygiene products.
- Electrostatic Properties: Enhances dust and germ filtration in air filters and masks.

2. Meltblown Fabric Production Process
The production process includes the following key stages:
2.1 Polymer Melting and Extrusion
- Raw materials such as polypropylene (PP) are melted at high temperatures.
- The molten polymer is extruded through fine nozzles to create tiny fibers.

2.2 Fiber and Web Formation
- High-speed hot air stretches the fibers to micro or nano sizes.
- These fibers are randomly laid onto a conveyor belt to form a uniform nonwoven web.

2.3 Bonding and Finishing
- The web is bonded using heat or electrostatic processes to enhance strength.
- Special coatings may be applied, such as water-repellent or antibacterial agents.

3. Applications of Meltblown Nonwoven Fabric
3.1 Medical and Healthcare Use
- Face Masks (e.g., N95, Surgical Masks): Effectively filter bacteria and viruses.
- Medical Gowns and Drapes: Provide protection against fluids and contaminants.
- Hygiene Products: Used in diapers and sanitary pads.

3.2 Filtration Systems and Environmental Protection
- Air and Liquid Filtration: Used in air purifiers, water filtration systems, and industrial dust collectors.
- Oil Absorbent Materials: Ideal for cleaning up oil spills due to high absorption capacity.

3.3 Industrial and Consumer Applications
- Protective Apparel: Used in lightweight, high-performance protective suits.
- Battery Separators: Utilized in lithium-ion batteries to prevent short circuits.

4. Why Choose High-Quality Meltblown Nonwoven Fabric?
Opting for premium-grade meltblown fabric offers superior performance, such as:
- Enhanced Filtration for masks and filters.
- Durability and Long Lifespan for industrial applications.
- Compliance with Medical and Safety Standards like ASTM and ISO.

CONTACT

This is the inquiry form for TAPYRUS (THAILAND) CO., LTD.. Please enter your inquiry.

This service is intended to provide consultation and opinion requests for processing projects.
Please do not use this information for self-promotion or sales activities.
If we receive a complaint from a recipient about the contents of the transmission, we may take measures such as forcibly stopping the use of the service.

Inquiry Type*Required
Message*Required
Attach file

Only image (jpeg, jpg, gif, png, pdf) and compressed file (zip, lzh) extensions are valid. Maximum file size 10MB