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Plastic Injection Parts in Electronics Devices | Functions, Materials & Design Tips
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🧩 What Are Plastic Injection Parts?
Plastic injection parts are created by melting plastic pellets and injecting them into molds. Once cooled, they form precise, ready-to-use components.
In electronics, these parts are commonly used as:
- Device housing/enclosures
- PCB mounts and supports
- Buttons, switches, and control panels
- Connectors and wire holders
- Plugs and access panel covers
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🔌 Key Functions in Electronics
● Precision Assembly and Integration
Injection molding enables the production of highly detailed components — such as USB ports, screw holes, and sensor mounts — in one piece, streamlining assembly.
● Natural Electrical Insulation
Most plastics are non-conductive, providing excellent insulation and reducing the risk of short circuits when used near electronic circuits.
● Multi-Functionality in One Part
Plastic parts can be designed to perform multiple functions, such as structural support, mechanical interaction, and airflow management — all in one, reducing part count and cost.
● Shock and Vibration Absorption
Some plastics offer inherent flexibility that acts as shock absorbers, protecting sensitive electronics from mechanical stress.
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🛠️ Common Plastics for Electronics Applications
● ABS (Acrylonitrile Butadiene Styrene)
Tough, impact-resistant, and easy to mold. Ideal for durable enclosures like remote control casings and control boxes.
● PC (Polycarbonate)
High transparency and excellent heat resistance. Used in light-transmitting parts like display covers and transparent control panels.
● PBT/PC Blends
Combines flame resistance from PBT with PC’s toughness. Suitable for power adapters, electrical connectors, and circuit boxes.
● PPS (Polyphenylene Sulfide)
Excellent heat and chemical resistance. Used near heat sources such as power supplies, heating connectors, and high-performance assemblies.
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📐 Design Considerations for Injection Molded Parts
- Shrinkage Rates:
Each plastic type shrinks differently; CAD designs must account for final dimensions after cooling.
- Parting Lines:
Impacts visual finish and dimensional accuracy. Must be strategically placed during mold design.
- Structural Reinforcements (Ribs, Bosses):
Adds strength without increasing wall thickness, reducing material use and cycle time.
- Screw Boss Design:
Must withstand fastening stress without cracking over time.
- Draft Angles:
Necessary for easy part ejection from molds without damage.
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✅ Why Choose KEM (THAILAND) CO., LTD. for Plastic Injection Solutions?
KEM (THAILAND) CO., LTD. specializes in high-quality plastic injection parts and mechanical components for the electronics industry — trusted by both domestic and global clients.
Our Strengths:
- End-to-end service from mold design to final production
- Wide range of materials including ABS, PC, PPS, and PBT
- Advanced injection machines with micron-level precision
- Technical consultation from experienced engineers
Looking for a reliable partner to produce high-precision plastic parts for electronics with controlled costs and top-tier quality?
👉 KEM (THAILAND) CO., LTD. is your go-to solution.
📎 Download our detailed spec sheet or contact our team directly.
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