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Cost Reduction and CO2 Emissions Reduction Achievements with Bunri Products (Bangkok, Thailand)

Bunri products achieve both economic efficiency and environmental load reduction, providing a high cost-effectiveness that allows for the recovery of the initial investment within one year of introduction. This significantly contributes to the reduction of running costs in production sites, while also contributing to environmental conservation through reduced CO2 emissions. Specific Examples of Running Cost Reduction By reducing running costs, the following savings can be expected within one year: When using paper filters: approximately ¥963,200 saved When using Autonics: approximately ¥1,103,400 saved When using Genex machines: approximately ¥648,000 saved When using machining centers: approximately ¥559,520 saved When using gantry machines: approximately ¥2,578,120 saved When using copying machines: approximately ¥878,400 saved In the long term (10 years), even more significant economic effects can be expected: When using paper filters: approximately ¥9,632,000 saved When using Autonics: approximately ¥11,034,000 saved When using Genex machines: approximately ¥6,480,000 saved When using machining centers: approximately ¥5,595,200 saved When using gantry machines: approximately ¥25,781,200 saved When using copying machines: approximately ¥8,784,000 saved Introducing Bunri products not only immediately enhances economic efficiency but also achieves continuous cost reduction over the long term, making it a critical investment for enhancing corporate competitiveness. For more details, please contact us.

Phoenix NEO Magnetic Separator|Coolant Cleaning Solution to Reduce Sludge and Costs

The Magnetic Separator “Phoenix NEO” is engineered with rare-earth magnets delivering 10x stronger magnetic force than ferrite magnets. It removes ferromagnetic sludge from industrial coolant with high efficiency, improves coolant quality, extends cutting tool life, and maximizes machine productivity. ■ Key Features - Rare-earth Magnet Integration Captures sludge with approximately 10 times more power than ferrite magnets. - Enhanced Maintainability Drive components are mounted outside the frame, minimizing wear from sludge and abrasives. - No Consumables Required Eliminates the need for cartridges or paper filters, reducing operating costs and industrial waste. - Multiple Model Options Choose from PXK, PXH, PXN, and PXP to match your processing volume and drum size. ■ Specifications - PXK (Low-priced Model): Drum φ100 → Filtration accuracy ≥20μm, 90% efficiency - PXH (Standard Model): Drum φ140 → Filtration accuracy ≥15μm, 90% efficiency - PXN (Mid-range Model): Drum φ140 → Filtration accuracy ≥10μm, 90% efficiency - PXP (High-end Model): Drum φ214 → Filtration accuracy ≥10μm, 95% efficiency ■ Why Choose “Phoenix NEO” - Keeps coolant fluids consistently clean - Extends tool and CNC machine life - Reduces downtime and maintenance costs - Eco-friendly design with zero consumables The Magnetic Separator “Phoenix NEO” is the ideal solution for manufacturers seeking cost savings, higher productivity, and sustainable operations. ■ For more details, please download the PDF or feel free to contact us. #MagneticSeparator #CoolantFiltration #CNC #Metalworking #RareEarthMagnet #IndustrialMachinery #SmartManufacturing #ReduceWaste #OEM ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

Phoenix NEO Magnetic Separator|Prevent Drive Chain & Sprocket Damage

Drive chain breakage and sprocket wear are common causes of sudden magnetic separator failure. The “Phoenix NEO” magnetic separator by Bunri eliminates this issue with an innovative external drive unit design, reducing maintenance costs, preventing downtime, and ensuring stable operations in industrial grinding processes. ■ Common Issues in Magnetic Separator Drive Units - Sludge and abrasive particles infiltrate the drive section - Chains and sprockets wear out prematurely - Motor power transmission becomes inefficient, causing unexpected stoppages or malfunctions - Frequent replacement of drive parts leads to high costs, maintenance delays, and complex spare-part inventory management ■ Phoenix NEO – Root Cause Solution The drive unit is installed outside the main machine frame, preventing sludge or abrasives from entering the mechanism. > 3 Key Benefits: 1. Greatly reduces drive component wear 2. Minimises replacement frequency and drive-related downtime 3. Ensures stable machine performance with lower maintenance burden > If your team constantly: - Keeps spare drive parts in stock “just in case” - Regularly replaces chains or sprockets as part of routine maintenance → It’s time to switch to Phoenix NEO, a sustainable solution that reduces long-term costs and stress. ■ On-site Inspection & Maintenance Support Not sure about the condition of your current magnetic separator? Bunri’s technical team in Thailand provides on-site inspection, diagnosis, and recommendations for improvements or maintenance parts. ■ Learn More & Contact - 🔽 Service details: https://ja.nc-net.or.jp/company/103490/product/detail/251843/ - 🔽 Product catalog download: https://ja.nc-net.or.jp/company/103490/product/detail_machine/17926/ - 🔽 Official product page: https://www.bunri.com/product/px/ #MagneticSeparator #PhoenixNEO #CoolantFiltration #DriveUnitWear #IndustrialMaintenance #BangkokIndustry #CNC #ReduceCosts #OEM ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

Cyclone Filter APS | Precision Filtration with Space-Saving Design

The Cyclone Filter APS uses centrifugal separation to achieve more than 90% removal efficiency for 10μm particles. With its compact design, built-in defoaming mechanism, and consumables-free operation, it helps factories save space, reduce operating costs, and maintain cleaner coolant systems. ■ Features - High-precision filtration: Removes over 90% of particles sized 10μm - Built-in defoaming mechanism: Internal gas-liquid separation reduces foaming, preventing tank overflow and coolant deterioration - Compact, space-saving design: Smaller footprint compared to conventional models - Enhanced durability: Replaceable drain section ensures stable long-term operation - Eco-conscious: Consumables-free design reduces waste and lowers running costs ■ Specifications - Filtration accuracy: ≥90% for 10μm particles - Supported swarf: Magnetic and non-magnetic - Compatible coolants: Water-soluble and oil-based - Filtrable swarf shapes: Sand-like particles > Supported swarf sizes: - Ultra-fine: 5–10 μm - Fine: 10–100 μm - Coarse: 0.1–0.5 mm - Compatible machine tools: Grinders, tool grinders, machining centres, CNC lathes, hardening machines, dedicated cutting machines, washing machines ■ Applications - Filtration of coolant in cutting processes - Sludge removal in grinding processes - Separation of both magnetic and non-magnetic foreign matter ■ Why Choose the APS Cyclone Filter? The APS Cyclone Filter combines precision filtration with a compact design, making it easy to integrate into existing production lines. It minimises maintenance effort, reduces operating costs thanks to its consumables-free structure, and contributes to environmental sustainability. This makes it an ideal solution for manufacturers seeking both efficiency and reliability. For detailed specifications, please download the PDF or contact us directly. #CycloneFilter #CoolantFiltration #CNC #Machining #Grinding #IndustrialSolutions #EcoFriendlyManufacturing ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

Cyclone Filter APS|Foam-Free Coolant for High-Precision Metal Machining

Foam in the coolant is a hidden cause of unstable machining accuracy. The Cyclone Filter APS by BUNRI combines high-precision filtration (over 90% removal of 10 μm particles) with an integrated foam suppression mechanism, while saving up to 50% energy and reducing installation space by 40%. ■ Is Foaming in Coolant Causing Machining Problems? Have you noticed foam in your coolant but ignored it? If machining accuracy remains inconsistent despite using a filter, the real problem may be coolant foam interfering with heat dissipation and lubrication. ■ How Foam Disrupts Coolant Performance - Reduced Cooling Efficiency Foam prevents coolant from contacting tools and workpieces effectively, causing friction heat, premature tool wear, and thermal deformation. - Lower Lubrication Performance Inadequate lubrication increases friction, leading to burrs, scratches, and reduced machining accuracy. - Unstable Dimensional Accuracy Without proper cooling and lubrication, thermal expansion and size deviations occur—especially critical in high-precision machining. ■ APS: High-Precision Filtration with Built-In Foam Suppression The Cyclone Filter APS by BUNRI is designed to address foam issues at the source. It not only removes over 90% of 10 μm particles but also controls foam during filtration, keeping coolant clean and stable. ■ 3 Key Advantages of APS 1. Built-In Foam Suppression Internal separation mechanism reduces foam before coolant is recirculated. 2. Space- and Energy-Saving Compact design is ~40% smaller than previous models. Pump motor power can be reduced by up to 50%, lowering energy costs. 3. Wear-Resistant Drain System Equipped with a replaceable drain designed to withstand abrasive sludge, ensuring long-term stable operation. ■ Stable Metal Processing and a Cleaner Factory Environment Unchecked coolant foam can compromise machining quality and equipment life. APS ensures foam-free coolant, high-precision filtration, energy efficiency, and long-term stability—all in one compact system. Learn more about the Cyclone Filter APS by BUNRI on the official product page: https://ja.nc-net.or.jp/company/103490/product/detail_machine/17920/). For specifications or installation details, feel free to contact us. #CycloneFilter #CoolantFiltration #BUNRI #CNC #MetalProcessing #PrecisionMachining #IndustrialFilter ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

M10 Magnetic Drum Conveyor|Efficient Chip & Coolant Filtration

The M10 Magnetic Drum Conveyor achieves over 90% filtration efficiency for 10 μm particles using enhanced magnetic power. It removes the need for secondary filtration, supports high-pressure pumps up to 3 MPa, and reduces both operating costs and environmental impact. ■ Key Features - High-Power Magnetic Drum Stronger magnets capture fine ferromagnetic swarf, improving machining precision and coolant quality. - High-Precision Filtration Delivers ≥90% efficiency at 10 μm. Eliminates secondary filtration equipment such as pumps and motors, lowering energy usage. - High-Pressure Pump Compatibility Designed to operate with pumps up to 3 MPa without requiring secondary treatment. - Cost & Waste Reduction No disposable filter media required—cutting consumables and industrial waste. ■ Filtration Mechanism 1. Dirty coolant enters the conveyor, where 80–90% of swarf settles naturally. 2. Remaining swarf is captured by the magnetic drum and removed by a scraper plate. 3. Coolant passing through the drum is cleaned and transferred to the clean tank. 4. Settled swarf is discharged via a scraper with integrated dewatering. ■ Specifications - Filtration Accuracy: ≥90% for particles ≥10 μm - Supported Swarf: Ferromagnetic materials - Coolant Types: Water-soluble and oil-based - Supported Swarf Shapes: Sand-like, fibrous, granular, needle-like, small curl-type (≤50 mm) - Conveyor Size: Custom-designed per processing flow rate - Power Supply: Multi-voltage support, including overseas specifications - Compatible Machines: Machining centers, #30 machining centers, broaching machines, hobbing machines, gun drills, dedicated cutting machines, washing machines ■ Applications - Precision machining requiring ultra-fine swarf removal - High-pressure coolant systems (up to 3 MPa) - Chip handling for gear hobbing, broaching, and deep-hole drilling - Sustainable production lines aiming to cut secondary filtration steps ■ Conclusion The M10 High-Power Magnetic Drum Conveyor is a next-generation chip handling and coolant filtration solution. By eliminating secondary filtration, reducing consumables, and supporting high-pressure machining environments, it improves efficiency, lowers costs, and reduces environmental impact. For detailed specifications or installation inquiries, please download the PDF or contact us directly. #MagneticDrumConveyor #M10 #ChipConveyor #CoolantFiltration #CNC #GearHobbing #GunDrilling #SustainableManufacturing ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

BAL Precision Filter Conveyor|Save Energy with No Secondary Filtration

The BAL Filter Conveyor removes more than 90% of particles ≥20 μm without requiring secondary filtration. Its sintered metal filter ensures durability, while the automatic shower-cleaning system reduces clogging and maintenance. Compatible with high-pressure pumps up to 3 MPa, it delivers efficient, eco-friendly coolant recycling for precision machining. ■ Key Features - High-Precision Filtration Removes ≥90% of 20 μm particles without secondary filtration, reducing energy consumption by eliminating additional pumps and systems. - Supports High-Pressure Pumps Operates with pumps up to 3 MPa and is compatible with centre-through coolant supply. - Durable Sintered Filter Material Strong and tear-resistant construction ensures long life and stable filtration performance. - Automatic Filter Cleaning Shower-cleaning mechanism prevents clogging. Unlike backwash systems, it suppresses oil mist generation. - Coolant Dewatering Function Swarf is dewatered at the discharge point, reducing coolant loss during chip disposal. ■ Specifications - Filtration Accuracy: ≥90% for particles ≥20 μm - Applicable Swarf: Non-magnetic materials - Coolant Compatibility: Water-soluble coolant only - Filterable Swarf Shapes: Sand-like, fibrous, granular, needle-like, small curl-type (≤50 mm), medium curl-type (51–100 mm) - Compatible Machines: Machining centres, dedicated cutting machines ■ Applications - Post-machining swarf removal in precision metalworking - Production lines requiring coolant recycling and reuse - Factories seeking efficient handling of non-magnetic swarf ■ Conclusion The BAL Precision Filtration Filter Conveyor is a high-performance solution that improves coolant quality, reduces energy usage, and minimises environmental impact. With its durable sintered filter, automatic cleaning, and compatibility with high-pressure systems, BAL is ideal for modern manufacturing lines that demand both efficiency and sustainability. For specifications or installation details, please download the PDF or contact us directly. #BALFilter #CoolantFiltration #ChipConveyor #CNC #PrecisionMachining #SustainableManufacturing #IndustrialFilter ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

High-Power Magnetic Screw Conveyor "SCC"|High-Efficiency Coolant & Chip Transport System

The High-Power Magnetic Screw Conveyor SCC combines screw transport with magnetic force to achieve >90% separation efficiency for chips ≥ 80 μm. It handles curl-shaped swarf up to 50 mm, supports dry processing with an optional heat-resistant design, and operates without consumables—cutting costs and supporting sustainable manufacturing. ■ Key Features - Safety-Oriented Design No exposed rotating parts, minimising the risk of chip entanglement and ensuring operator safety. - Compatible with Curl-Shaped Chips Efficiently handles granular and curl-shaped chips up to 50 mm in length. - Dry Processing Support An optional heat-resistant version enables the transport of high-temperature workpieces or dry chips. - Consumable-Free Operation No cartridges or paper filters required, reducing ongoing costs and downtime. - Environmentally Friendly The no-consumable design reduces industrial waste, supporting sustainable production. ■ Specifications - Filtration Accuracy: ≥ 90% for particles ≥ 80 μm - Compatible Swarf: Ferromagnetic materials - Supported Coolants: Water-soluble and oil-based types - Chip Shapes: Granular, curl-shaped (≤ 50 mm) - Compatible Machines: Machining centres, broaching machines, hobbing machines ■ Applications - Swarf handling from hobbing and broaching machines - Chip transport in dry machining processes - Efficient swarf discharge in high-precision machining environments ■ Conclusion The High-Power Magnetic Screw Conveyor SCC is an advanced solution for reliable coolant filtration and chip handling. With magnetic-assisted screw transport, safety-focused design, and consumables-free operation, it improves machining stability, lowers operating costs, and supports eco-friendly manufacturing. ■ For additional details, please download the PDF or contact us directly. #MagneticScrewConveyor #SCC #CoolantFiltration #ChipConveyor #CNC #Broaching #GearHobbing #SustainableManufacturing ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

Magnetic Filter MF|Efficient Secondary Filtration for Coolant Systems

The Magnetic Filter MF is a compact, line-type filter that removes ferromagnetic particles as small as 5 μm without consumables. It lowers operating costs, simplifies maintenance with a one-touch lever, and reduces industrial waste—ideal for sustainable machining environments. ■ Key Features - Easy Cleaning & Maintenance Swarf is easily removed using a one-touch lever. No paper or consumable filter media required, reducing downtime and labour. - Compact, Space-Saving Design It can be directly integrated into existing coolant lines without requiring extra power. - Eco-Friendly Operation No consumables are needed, significantly cutting industrial waste and supporting sustainable production. ■ Specifications - Compatible Swarf: Ferromagnetic materials - Compatible Coolants: Water-soluble and oil-based - Filterable Swarf Shapes: Sand-like, fibrous, granular, needle-like > Filterable Swarf Sizes: - 5–10 μm (Ultra-fine) - 10–100 μm (Fine) - 0.1–0.5 mm (Coarse) - Cleaning Method: One-touch lever for quick contaminant removal - Installation: Inline, no external power required ■ Applications - Metal Cutting & Grinding Effectively removes ferromagnetic swarf from machine tools—ideal as a secondary filtration step. - Coolant Management Maintains coolant cleanliness, improves quality, and supports reuse. - Environmental Protection Reduces industrial waste by eliminating disposable filter media. ■ Conclusion The Magnetic Filter MF is a reliable and eco-conscious coolant filtration solution. With high capture efficiency, easy one-touch cleaning, and no consumable parts, it enhances machining precision while lowering operating costs. For more details, please download the PDF or contact us directly. #MagneticFilter #CoolantFiltration #CNC #Grinding #MetalMachining #IndustrialFilter #SustainableManufacturing ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

The Best Coolant Management Solution! Coolant Filtration System from BUNRI

Coolant management in production lines is a key factor influencing production efficiency. However, the accumulation of debris and impurities in coolant can lead to various issues, such as unpleasant odours, reduced operational efficiency, and increased operational costs. BUNRI's coolant filtration system effectively addresses these problems, enhancing productivity and improving the work environment while supporting cost reduction and environmental conservation through efficient cleaning and reuse of coolant. ■ Key Features BUNRI's coolant filtration system offers the following features: - Cost Efficiency Equipped with high-performance filters, it increases the reuse rate of used coolant, reducing the expense of purchasing new coolant. - Environmental Improvement Minimises unpleasant odours from coolant, creating a more pleasant and safer work environment. - Easy Maintenance Its simple structure reduces the complexity of cleaning and allows for easy daily maintenance. - Compatibility with Various Machinery Compatible with a wide range of machinery, including grinders, machining centres, and lathes. ■ System Specifications - Supported Coolants: Water-soluble and oil-based coolants - Filter Types: Magnetic separator, conveyor type, cyclone - Supported Materials: Steel, cast iron, aluminium, copper, stainless steel BUNRI's coolant filtration system not only boosts productivity but is also environmentally friendly, making it the ideal choice for production lines aiming for efficient coolant management. For more details, please download the PDF or contact us for further consultation!

Protect Your Production Line! Coolant System Inspection Services from BUNRI

Coolant systems play a crucial role in production lines, but prolonged use can lead to deterioration and reduced performance. This may result in unexpected issues that could affect the entire production process. BUNRI's coolant system inspection services are designed to address these challenges. Regular inspections by our team of experts help maintain optimal equipment performance and prevent potential problems in advance. ■ Key Features BUNRI's coolant system inspection services offer the following benefits: - Preventive Maintenance Regular inspections allow for early detection of minor issues, preventing major breakdowns. - Cost Reduction Minimises the need for emergency part replacements or large-scale repairs, reducing operational expenses. - Performance Preservation Maintains equipment in optimal condition, maximising production efficiency. - Expert Support BUNRI's technical team utilises the latest technology and expertise to deliver precise and reliable inspections. ■ Service Details - Inspection Items Condition of press rollers Accumulation of floating oil Wear and tear of belts and chains - Supported Equipment Magnetic separators Oil skimmers Coolant filtration systems from other manufacturers - Service Scope Preparation of status inspection reports Recommendations for necessary spare parts as needed BUNRI's inspection services ensure equipment performance and improve the production environment, making it the ideal solution for manufacturing facilities seeking safe and efficient operations. For more information, please download the PDF or contact us for further consultation!

5 Common Problems When Choosing the Wrong Metal Scrap Conveyor and How to Fix Them

A metal scrap conveyor is an essential piece of equipment for removing metal debris from manufacturing processes such as turning, milling, drilling, and grinding. Selecting the wrong type of conveyor can lead to machine malfunctions, clogging issues, or premature wear and tear. Here are five common problems and their solutions to ensure optimal conveyor performance: 1. Metal Scrap Clogging the Conveyor, Causing Blockages 🔎 Causes - The conveyor type is unsuitable for the size and shape of the metal scrap. - Hinged belt conveyors may struggle with fine metal particles or dust. - The metal filtration system is ineffective. ✅ Solutions ✔ Use a Magnetic Conveyor for small or fine metal scraps. ✔ Use a Screw Conveyor or integrate an oil and dust filtration system into the machine. 2. Large Metal Scraps Cause Conveyor Damage 🔎 Causes - Using Magnetic or Screw Conveyors, which are designed for small metal scraps but not for larger pieces. - The conveyor material is not strong enough, leading to excessive wear or early failure. ✅ Solutions ✔ Choose a Hinged Belt Conveyor, specifically designed for large and tough metal scraps. ✔ Install a pre-filter system to separate large metal scraps before they enter the conveyor. 3. Metal Scraps Sticking to the Conveyor, Causing Frequent Stops 🔎 Causes - The system lacks a scraper to remove debris from the conveyor. - The wrong conveyor type is used, such as a hinged belt conveyor without a scraping mechanism. ✅ Solutions ✔ Use a conveyor with a built-in scraper or a Magnetic Conveyor to help remove metal scraps. ✔ Install an automatic cleaning system to prevent metal accumulation on the conveyor. 4. Cooling System Malfunctions Due to Oil and Metal Scrap Contamination 🔎 Causes - The conveyor system lacks an oil separation function. - Metal scraps mix with coolant oil, disrupting the cooling system’s performance. ✅ Solutions ✔ Use a Drag Conveyor or Combination Conveyor with a built-in oil filtration system. ✔ Install an Oil Separator to reduce contamination between oil and metal debris. 5. Conveyor Misalignment Reduces Scrap Removal Efficiency 🔎 Causes - The conveyor system is not properly aligned with the machine, making it difficult for metal scraps to reach the disposal area. - The conveyor is too short, requiring manual labor for additional transportation. ✅ Solutions ✔ Plan the conveyor installation to match machine positioning and scrap disposal points. ✔ Use a Combination Conveyor for multi-directional movement. ✔ Install a Modular Conveyor for easy positioning adjustments. Conclusion: Choosing the Right Metal Scrap Conveyor Improves Efficiency and Reduces Issues ✅ Select the appropriate conveyor type based on metal scrap characteristics. ✅ Use Scrapers or Oil Separators to prevent clogging and contamination. ✅ Plan the installation layout properly to reduce manual labor and ensure seamless production. 📌 Need a metal scrap conveyor that fits your machinery? Contact us today!

What Is a Magnetic Separation System? Principles and Industrial Applications

A trusted solution for metallic contamination. Magnetic separators enhance processing accuracy and reduce operational costs across various industrial sectors. 1. What Are Magnetic Impurities? In industrial manufacturing—especially in cutting, grinding, or metal processing—metal particles such as iron filings often contaminate cutting fluids or coolants. These magnetic impurities can deteriorate product quality and damage machinery. To effectively eliminate such contaminants, Magnetic Separation Systems play a crucial role by maintaining fluid purity and extending equipment lifespan. 2. How Magnetic Separation Works Magnetic separation systems operate using magnetic fields that attract ferromagnetic particles. Common types include: - Magnetic Drum Separators: These use rotating drums embedded with magnets to continuously attract and separate metal contaminants from liquids as they flow past. - Magnetic Bars/Rods: Positioned inside tanks or pipes, they trap fine metal particles as fluid flows by. These systems can be used with both wet and dry materials and offer continuous, efficient operation without disrupting production. 3. Industrial Applications of Magnetic Separation Magnetic separators are widely used in industries that require high material purity and contamination control, including: - Metalworking: To remove ferrous debris from cutting fluids or grinding coolant - Food Processing: To eliminate metallic contaminants for consumer safety - Recycling: For efficient separation of metals from other recyclable materials - Chemical Manufacturing: To ensure purity in powders and liquids during production 4. Beyond Separation: Added Value and Cost Savings Magnetic separators provide more than just impurity removal—they offer economic and operational benefits: - Reduce wear and tear on machinery - Extend the life of coolants and other process fluids - Minimize filter replacement costs - Lower waste output and environmental impact This makes them an ideal solution for sustainable and cost-effective manufacturing operations. ■ Why Choose Bunri Inc. and the Rolling Filter Conveyor MAL Bunri Inc., a leading Japanese manufacturer, specializes in the design and production of advanced separation equipment for removing metal debris from cutting and grinding fluids. One of their standout solutions is the Rolling Filter Conveyor MAL, which offers hybrid separation capabilities for both magnetic and non-magnetic particles. Key features of the MAL model include: - Handles both ferromagnetic and non-magnetic materials in one system - Integrated magnetic plate beneath the conveyor captures magnetic debris - Perforated filtration plates trap non-magnetic particles - Self-cleaning mechanism prevents filter clogging - No backwash required—eliminates misting and enhances workplace cleanliness - No disposable filter media—environmentally friendly and cost-efficient - Built-in water drainage in discharge area—reduces coolant loss Thanks to these features, the MAL system from Bunri Inc. is a smart investment for manufacturers seeking high performance, efficiency, and environmental responsibility in fluid and debris management. For more details, please download the PDF or feel free to contact us directly.

Unpleasant Coolant Odor? A Solvable Problem with BUNRI’s Advanced Filtration Technology

In industrial factories where CNC machines or metal lathes are heavily used, coolant is an essential fluid that helps with cooling and lubrication during machining processes. However, after extended use, coolant can develop unpleasant odours, affecting the workplace environment and potentially indicating deeper issues. ■ Causes of Unpleasant Odours in Coolant - Accumulation of metal chips or sludge - Growth of bacteria and fungi - Contamination from unfiltered lubricants or foreign substances - Inefficient or poorly maintained coolant filtration systems ■ BUNRI: Experts in Coolant Filtration Systems BUNRI, a Japanese company, has long-standing experience in developing automatic fluid-solid separation systems. Their technologies are specifically designed to reduce coolant contamination and include: - Metal chip and sludge filters (Magnet Separator / Filter) - Coolant oil recycling systems - Fully automated liquid-solid separators ■ Benefits of Using BUNRI Filtration Systems - Extend the service life of the coolant - Reduce unpleasant odours - Improve machining performance - Decrease machine maintenance workload - Promote a healthier, more pleasant working environment If your factory is struggling with smelly coolant or you’re looking to enhance your production quality, It’s time to consider BUNRI’s trusted coolant filtration solutions, chosen by manufacturers around the world. You can download the PDF brochure or contact us for more information.

Extend Machine Lifespan in 3 Steps How to Choose the Right Filter for Industrial Waste Reduction

Choosing the right filtration system plays a key role in maintaining machine performance and reducing production waste. This article outlines 3 practical steps to help factories select the ideal filter for coolant systems, improving product quality and minimising long-term costs. ■ Why Filtration Systems Matter in Factories Metalworking factories—such as those involved in cutting, grinding, or CNC machining—often face problems like: - Coolant contaminated with metal debris - Frequent machine breakdowns - High filter maintenance costs - Inconsistent surface finish and increased NG (No Good) rate These issues typically stem from using the wrong or inefficient filter. With proper selection, factories can significantly reduce downtime and extend machine service life. ■ 3 Steps to Choose the Right Filter ✅ Step 1: Identify the Type of Waste in Your Process Grinding and turning processes generate fine metallic debris, requiring filters with precise capture capabilities. For coarse particles, a basic bag filter may be sufficient. ✅ Step 2: Match Filter Type to Your Factory Layout - Limited space? Cyclone filters are compact and require no consumables. - High steel debris? Magnetic filters are ideal for capturing ferrous particles without frequent replacement. - Need high-flow filtration? Bag filters suit large coolant volumes. ✅ Step 3: Focus on Long-Term ROI Don’t just choose the cheapest option. Filters that require less frequent maintenance save more in downtime, labour, and part damage over time. ■ Recommended Filter Types 🔹 Bag Filter (RBF Series) - Simple structure, easy to clean - High flow rate, reliable secondary filtration - Ideal for: CNC and grinding lines requiring coolant clarity 🔹 Magnetic Filter (MF Series) - Captures fine ferrous particles using powerful magnets - Minimizes filter change frequency - Ideal for: Lathing and drilling processes with heavy metal debris 🔹 Cyclone Filter (APS Series) - Uses centrifugal force to separate solid particles - > 90% efficiency for particles ≥10 microns - Ideal for: Tight spaces with continuous filtration needs Conclusion: Choosing the right filter not only prevents machine failure but also improves product quality, reduces NG waste, and cuts operational costs. Start by assessing your process needs and matching them with the filter type that provides long-term benefits. #IndustrialFiltration #CoolantFilter #MachineMaintenance #ReduceFactoryWaste #MagneticFilter #CycloneFilter #BagFilter #FactoryEfficiency #CNCFiltering #ExtendMachineLife

Exhibition Announcement at METALEX 2025 | November 19 (Wed) – 22 (Sat), 2025 | BUNRI Inc.

We are pleased to announce that BUNRI Inc. will be exhibiting at METALEX 2025, ASEAN’s largest machine tool and metalworking exhibition, held in Bangkok, Thailand! With over 65 years of experience as a specialist manufacturer of coolant filtration systems, we will propose effective solutions backed by our accumulated expertise and achievements in addressing manufacturing site challenges. Our knowledgeable Japanese and Thai staff will be present at the booth to assist visitors, so please feel free to stop by. 【Exhibition Dates】 November 19 (Wed) – November 22 (Sat), 2025 10:00 AM – 6:00 PM 【Venue】 Bangkok International Trade & Exhibition Centre (BITEC) Bangkok, Thailand Booth No.: Hall 99, AQ18 【Exhibited Product】 ・[Mobile Type] Magnetic Separator “PHOENIX NEO”  https://prime.nc-net.com/103490/ja/product/detail/254012 【▼Official METALEX 2025 Website】 https://www.metalex.co.th/ ▼View our full list of products and services here: https://prime.nc-net.com/103490/ja/product ▼List of coolant filtration systems by BUNRI: https://prime.nc-net.com/103490/ja/product/detail/255532 ======================================================= 【Company Information】 Bunri Inc. Website: https://www.bunri.com  ▼ Representative Office   ◆ Thailand Office (Bangkok)    TEL: +66(02)080-6128  ▼ Sales Offices   ◆ East Japan Office (Shinagawa-ku, Tokyo)    TEL: 03-3778-2061   ◆ Central Japan Office (Kariya, Aichi)    TEL: 0566-22-3066   ◆ West Japan Office (Toyonaka, Osaka)    TEL: 06-6873-3088   ◆ Kyushu Office (Miyakonojo, Miyazaki)    TEL: 0986-58-5678  ※ When making inquiries, please mention that you “saw it on EMIDAS” for smoother assistance.

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