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What Is a Roll-type Carbon Filter?|Key Advantages & Working Principle for Industrial Paint Booths
Product Info
🔑 Key Takeaways
• A Roll-type Carbon Filter is a 20-meter continuous carbon filter designed for long-running paint lines.
• Ideal for high VOC applications, allowing filter layers to be replaced without stopping the system.
• The TS5000 series is available in Polyolefin (S) and Nonwoven (K) versions to suit different load conditions.
• Helps reduce downtime while maintaining stable booth pressure throughout operation.
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🌟 What Is a Roll-type Carbon Filter and Why It Matters in Paint Operations
Industrial paint processes such as automotive, plastics, and electronics typically operate for long hours, generating high levels of VOCs and overspray. When conventional panel filters are used, they often clog quickly, causing pressure loss and frequent system shutdowns for replacement.
A Roll-type Carbon Filter was developed to address these issues. It enables continuous advancement of fresh filter media, reducing clogging while maintaining uninterrupted operation during production.
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🔶 How a Roll-type Carbon Filter Works
A Roll-type Carbon Filter functions like a “carbon filter conveyor”, continuously supplying fresh filtration media as the carbon becomes saturated.
Three key operating stages:
1. Carbon layer adsorbs VOCs
o Uses coconut fiber activated carbon to reduce odors and volatile compounds.
2. 20-meter filtration length
o When the front section becomes saturated, a fresh section advances automatically.
3. Stable airflow and pressure
o Continuous media replacement keeps the pressure drop close to standard operating levels.
This design allows the filter to handle high VOC loads and multi-shift operations more effectively than conventional panel filters.
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🛠️ Advantages Compared with Panel-type Filters
✔ Reduced downtime
Filter advancement eliminates the need to stop production for replacement.
✔ Designed for high VOC load
The long, continuous filtration area captures more VOCs and paint mist.
✔ Stable booth pressure
The TS5000 series meets ASHRAE efficiency ≥ 85%, supporting consistent airflow.
✔ Two material options to match performance and cost
• TS5000S – Polyolefin (long-term operation)
• TS5000K – Nonwoven (cost-saving, flame-retardant)
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🏭 Application in Industrial Paint Shops
Recommended for:
• Paint lines operating 16–24 hours per day
• Facilities with high VOC concentration or heavy overspray
• Systems requiring stable booth pressure
• Operations aiming to reduce labor and filter replacement time
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📌 Key Considerations Before Selecting a Roll-type Filter
• Suitable for continuous production environments
• Minimizes downtime and hidden operating costs
• Industrial-grade filtration performance (≥85% ASHRAE)
• Maintains consistent airflow and pressure
• Select S or K type based on load conditions and budget
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📘 Summary
A Roll-type Carbon Filter is a solution specifically designed for continuous paint operations requiring stable air quality. With its 20-meter length and automatic media advancement, it reduces clogging, stabilizes booth pressure, and minimizes downtime—making it ideal for high-VOC, multi-shift production lines.
📥 Download the Carbon Filter Series Catalogue to review the actual specifications of TS1000 / TS3000 / TS5000
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❓ FAQ
Q1: How does a roll-type filter differ from a panel filter?
A: Its 20-meter continuous media allows immediate advancement without stopping the system, reducing downtime and extending service life.
Q2: What applications benefit most from this filter?
A: Multi-shift paint lines with high VOC levels and strict airflow stability requirements.
Q3: What is the difference between S and K types?
A: Type S uses polyolefin for continuous operation, while type K uses nonwoven material for cost efficiency and flame resistance.
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🔗 Cluster Internal Link
● Core Content: https://prime.nc-net.com/100377/en/product_others/detail_goods/27577
● Advance Knowledge: https://prime.nc-net.com/100377/en/product_others/detail_goods/27653
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📚 Glossary
• Roll-type Carbon Filter: A 20-meter continuous carbon filtration media
• Activated Carbon: VOC-adsorbing material
• Pressure Drop: Air pressure loss across the filter
• Overspray: Excess paint mist during spraying
• Polyolefin / Nonwoven: Filter media used in S and K models
📖 Reference
• Carbon Filter Series – Product Catalogue (TS5000S / TS5000K)
🤝 Trust
Reviewed by Yuki Okuno – Project Leader, TS COATING (THAILAND) CO., LTD.
Based on internal documentation.
🔖 Hashtags
#CarbonFilter #RollTypeFilter #TS5000 #PaintBooth #VOCControl #ExhaustSystem #AirFiltration #ActivatedCarbon #IndustrialCoating #ContinuousOperation
Updated: 2025-12-12
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