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How Can We Change the “Annual Oil Replacement” Mindset?
Technology / product information
~ Achieving “Zero Oil Changes” Operation to Cuts Costs, Labor, and Waste
Introduction: Why Do We Replace Oil Every Year?
In many factories and equipment sites, it’s still common practice to replace oil once a year.
This is based on the following perceptions:
Oil is a consumable that naturally deteriorates with use.
Cleanliness and viscosity cannot be maintained, so we reset them by changing the oil
Equipment manufacturers recommend a fixed replacement interval.
But is this really the most effective approach?
The Hidden Losses Behind Regular Oil Changes
At first glance, regular oil replacement may seem systematic and rational. However, in reality, it leads to hidden costs and burdens, such as:
- Category | Details
Cost Oil | purchase cost, labor, production loss during equipment downtime
Effort | Scheduling, performing the replacement, and ensuring safety
Waste burden | Disposal cost, CO₂ emissions, and paperwork for environmental compliance
Dependency | Tendency to rely on the skills of veteran operators
All of these stem from the long-held belief that “dirty oil must be replaced.”
A Shift in Thinking: From “Replacing” to “Preventing Contamination”
What’s truly needed is a system that maintains oil performance so it can be used continuously without replacement.
The Solution: Achieving Oil Change Zero with “Miracle Boy”
What is Miracle Boy?
It’s a high-performance oil purification device with a patented structure that removes the three main causes of oil deterioration:
"Fine particles," "Water," and "Oxidation Sludge".
- Problem | How Miracle Boy Solves It
Particle contamination | Removes impurities smaller than 3µm through deep absorption
Moisture & emulsification | Adsorption layer removes moisture down to ppm level
Oxidized sludge & varnish | Prevents chemical degradation with adsorption + decomposition technology
Additive retention | Removes only impurities while retaining necessary components
→ Result: Oil cleanliness and performance are maintained for extended periods, making regular replacement unnecessary.
Case Study: Company That Achieved “Zero Oil Changes”
Oil usage period: Turbine oil — over 30 years without replacement
Annual waste oil volume: Reduced from 4,000L → 0L
Annual cost savings: Approx. ¥800,000 (oil purchase + waste disposal)
Equipment issues: Zero pump seizures or valve sticking incidents
Summary: Changing the “Common Practice”
“Oil should be replaced annually”
“Oil is disposable”
Such “common sense” can now be changed with technology.
By introducing Miracle Boy, companies can achieve a zero oil change system, reducing labor, cost, and downtime — a true shift toward proactive maintenance.
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